Three-dimensional modeling method of surface morphology of parallel diamond grinding wheel

A diamond grinding wheel and surface topography technology, applied in 3D modeling, image data processing, special data processing applications, etc., can solve the problem that the characterization parameters do not form a unified standard

Active Publication Date: 2018-02-02
HUNAN UNIV OF SCI & TECH
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Problems solved by technology

[0004] In recent years, there has been some research based on the surface morphology modeling of grinding wheels, but the characterizat

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  • Three-dimensional modeling method of surface morphology of parallel diamond grinding wheel
  • Three-dimensional modeling method of surface morphology of parallel diamond grinding wheel
  • Three-dimensional modeling method of surface morphology of parallel diamond grinding wheel

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Embodiment Construction

[0066] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0067] Such as figure 1 As shown, a three-dimensional modeling method for the surface topography of a parallel diamond grinding wheel includes the following steps:

[0068] Step 1: Define the parallel diamond grinding wheel model and abrasive grain model.

[0069] Grinding wheel model: the selected diamond grinding wheel of the present invention is a parallel grinding wheel, the inner diameter of the grinding wheel is 32mm, the outer diameter is 200mm, the thickness is 15mm, and the thickness of the working layer (the layer where the abrasive grains and bonding agent are located) is 10mm. The surface topography modeling of the grinding wheel mainly analyzes the surface topography of the working layer, so the simulation shape of the grinding wheel is determined to be a ring with an inner diameter of 180mm, an outer diameter of 200mm, and a thickness of ...

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Abstract

The invention discloses a three-dimensional modeling method of the surface morphology of a parallel diamond grinding wheel. The method comprises the steps of defining a parallel diamond grinding wheelmodel and an abrasive grain model, calculating an average space of the abrasive grains according to the surface morphology of a grinding wheel and a grinding wheel concentration, carrying out cube mesh division on the grinding wheel and establishing a cube virtual lattice, carrying out spherical abrasive grain initial positioning in the center of a cube such that spherical abrasive particles randomly move in the virtual lattice, replacing the spherical abrasive particles with defined actual abrasive grains and carrying out turning of different directions to realize direction offset, definingthe surface of a bonding agent to obtain a plate-shaped grinding wheel surface morphology model, and carrying out circular bending on the plate-shaped grinding wheel surface morphology model to obtaina parallel diamond grinding wheel surface morphology model. According to the method, multiple shapes of abrasive particles are used, an abrasive grain size, an abrasive grain distance and abrasive grain distribution are considered to establish the grinding wheel surface morphology model, the model is more close to the actual parallel diamond grinding wheel surface morphology, and the grinding performance and result of the grinding wheel can be accurately evaluated and predicted.

Description

technical field [0001] The invention relates to the field of simulation of the surface topography of a grinding wheel, in particular to a three-dimensional modeling method for the surface topography of a parallel diamond grinding wheel. Background technique [0002] Grinding can be regarded as the cutting process of a single abrasive grain at the microscopic level, and it can be regarded as the overall effect of the cutting process of a large number of abrasive grains discretely distributed on the surface of the grinding wheel at the macroscopic level. Due to the large number of abrasive grains on the surface of the grinding wheel, the shape, size, position, and angle of the cutting edge are random and diverse, the high-speed movement of the grinding wheel, and the variation of grinding process parameters make the grinding process extremely complicated, and it is difficult to conduct a comprehensive grinding wheel and workpiece. The measurement and monitoring of state change...

Claims

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Application Information

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IPC IPC(8): G06T17/10G06F17/50
CPCG06T17/10G06F30/20
Inventor 刘伟邓朝晖商圆圆万林林
Owner HUNAN UNIV OF SCI & TECH
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