Resistor detection sorting device and detection sorting method

Abstract

The invention discloses a resistor detection sorting device and a resistor detection sorting method. The resistor detection sorting device comprises a feeding box, a separation box, a separation device, two blanking boxes, a conveyor belt, a detection platform, a push air cylinder, a material collection trolley and a PLC (programmable logic controller), wherein the separation box is arranged at the lower end of the feeding box, the lower end of the feeding box communicates with the separation box, the separation device is arranged in the separation box, the two blanking boxes are symmetrically arranged at the lower end of the separation box, the upper ends of the blanking boxes communicate with the separation box, the conveyor belt is arranged below the blanking boxes, the detection platform is arranged on the lateral portion of the conveyor belt, the push air cylinder is arranged on the lateral portion of the detection platform, the material collection trolley is arranged at the tail end of the conveyor belt, and the separation device, the detection platform, the push air cylinder and the material collection trolley are all connected with the PLC through signals. By arranging automatic detection and sorting components, the resistor detection sorting device and the resistor detection sorting method solve the problems that due to the fact that manual efficiency is low and subjective judgment deviation exists in manual operation, resistor detection sorting efficiency is low and sorting quality is poor in consistency in the prior art.

Description

technical field

[0001] The embodiments of the present invention relate to the technical field of sorting electronic components, and in particular to a resistance detection and sorting device and a detection and sorting method, which are used for detection and sorting of miniaturized, system integrated, and densely packed resistors. Background technique

[0002] As one of the most important technologies in the 21st century, detection and sorting technology mainly solves the problems of production efficiency and consistency. The degree of adoption of detection and sorting technology has become one of the important symbols to measure a country's industrial level. For small and medium-sized enterprises, in order to reduce production costs, many companies use manual methods for product testing. There are problems such as backward product testing methods, poor quality consistency and low degree of automation, which can no longer meet the needs of production well.

[0003] Especial...

Examples

Embodiment 1

[0042] In the prior art, in the detection of electronic components such as resistors, if a simple detection is performed, it is difficult to find quality problems such as resistance performance from the appearance alone. Deviations in subjective judgments lead to problems of quality consistency. To solve this problem, the following technical solutions are proposed:

[0043] A resistance detection and sorting device, such as Figure 1-4, including a feed box 1, a separation box 2, a separation device 3, a blanking box 4, a conveyor belt 5, a detection platform 6, a push cylinder 7, a receiving car 8 and a PLC controller 9, and the lower end of the feed box 1 is provided with Separation box 2, and the lower end of the feed box 1 is connected with the separation box 2, and the resistance to be detected in the feed box 1 enters the separation box 2 for separation. Specifically, the separation box 2 is provided with a separation device 3. The lower end of the separation box 2 is ...

Embodiment 2

[0054] Using the resistance detection and sorting device as described above, this embodiment provides a resistance detection and sorting method, including the following steps:

[0055] The resistance to be detected existing in the feed box 1 falls into the separation box 2, and the resistance to be detected falls into the accommodation hole 303 of the separation block 302;

[0056] The separation block 302 slides under the drive of the reciprocating cylinder 301, and the resistance to be detected in the accommodation hole 303 falls downward into the blanking box 4;

[0057] The resistor to be detected drops downward from the drop box 4 on the conveyor belt 5, and the conveyor belt 5 transports the resistor to be detected to the end of the conveyor belt 5;

[0058] The resistance to be detected is transmitted forward on the conveyor belt 5 and contacts the photoelectric switch 11, the detection platform 6 moves and clamps the resistance to be detected, and the detection platfor...

technical field

[0001] The embodiments of the present invention relate to the technical field of sorting electronic components, and in particular to a resistance detection and sorting device and a detection and sorting method, which are used for detection and sorting of miniaturized, system integrated, and densely packed resistors. Background technique

[0002] As one of the most important technologies in the 21st century, detection and sorting technology mainly solves the problems of production efficiency and consistency. The degree of adoption of detection and sorting technology has become one of the important symbols to measure a country's industrial level. For small and medium-sized enterprises, in order to reduce production costs, many companies use manual methods for product testing. There are problems such as backward product testing methods, poor quality consistency and low degree of automation, which can no longer meet the needs of production well.

[0003] Especial...

Examples

Embodiment 1

[0042] In the prior art, in the detection of electronic components such as resistors, if a simple detection is performed, it is difficult to find quality problems such as resistance performance from the appearance alone. Deviations in subjective judgments lead to problems of quality consistency. To solve this problem, the following technical solutions are proposed:

[0043] A resistance detection and sorting device, such as Figure 1-4, including a feed box 1, a separation box 2, a separation device 3, a blanking box 4, a conveyor belt 5, a detection platform 6, a push cylinder 7, a receiving car 8 and a PLC controller 9, and the lower end of the feed box 1 is provided with Separation box 2, and the lower end of the feed box 1 is connected with the separation box 2, and the resistance to be detected in the feed box 1 enters the separation box 2 for separation. Specifically, the separation box 2 is provided with a separation device 3. The lower end of the separation box 2 is ...

Embodiment 2

[0054] Using the resistance detection and sorting device as described above, this embodiment provides a resistance detection and sorting method, including the following steps:

[0055] The resistance to be detected existing in the feed box 1 falls into the separation box 2, and the resistance to be detected falls into the accommodation hole 303 of the separation block 302;

[0056] The separation block 302 slides under the drive of the reciprocating cylinder 301, and the resistance to be detected in the accommodation hole 303 falls downward into the blanking box 4;

[0057] The resistor to be detected drops downward from the drop box 4 on the conveyor belt 5, and the conveyor belt 5 transports the resistor to be detected to the end of the conveyor belt 5;

[0058] The resistance to be detected is transmitted forward on the conveyor belt 5 and contacts the photoelectric switch 11, the detection platform 6 moves and clamps the resistance to be detected, and the detection platfor...

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