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Pre-warning device and pre-warning method for residual amount of raw materials in crucible

A technology of early warning device and residual quantity, applied in metal material coating process, ion implantation plating, coating and other directions, can solve the problems of time-consuming and labor-intensive, time lag, production waiting, etc.

Pending Publication Date: 2019-11-12
上海祖强能源有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Method 1: Take out the crucible directly and check the consumption of raw materials in the crucible. This has the following disadvantages: 1. It needs to be shut down to open the cover, causing production to wait, which is time-consuming and labor-intensive; 2. Destruction of the debugged production inside the sealing equipment Environment, after the equipment is restarted, the production process needs to be re-adjusted, which wastes the debugging materials
This method has the following defects: 1. It is impossible to accurately locate the type of raw material and the location of the source device; 2. There is a time lag. At this time, a large number of substandard products have appeared, resulting in waste of cost

Method used

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  • Pre-warning device and pre-warning method for residual amount of raw materials in crucible
  • Pre-warning device and pre-warning method for residual amount of raw materials in crucible
  • Pre-warning device and pre-warning method for residual amount of raw materials in crucible

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Experimental program
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Effect test

Embodiment 1

[0031] In the present embodiment, the early warning device comprises a crucible 1, a casing 12, a through-beam sensor, a permanent magnet 4, an adjustable power supply 10 and a controller, and a partition is arranged in the casing 12, and the partition divides the internal space of the casing 12 into the first A storage cavity and a second storage cavity. Wherein the crucible 1 is arranged in the first accommodating chamber, the permanent magnet 4 is arranged in the second accommodating chamber, a communication hole is provided on the separator, and the crucible 1 and the permanent magnet 4 pass through a limiting block 6 and a heat insulating member 7 Connection, the upper end of the limiting block 6 is connected to the bottom of the crucible 1, and the lower end is connected to the heat insulator 7 after passing through the communication hole, and the diameter of a cross section in the middle of the limiting block 6 is equal to the diameter of the communication hole. The coo...

Embodiment 2

[0038] Such as figure 2 As shown, the early warning device provided by this embodiment is similar to that of Embodiment 1, and the same parts will not be repeated. The difference between the two is that in this embodiment, the permanent magnet 4 is arranged on the outside of the casing 12, and the electromagnet 5 is arranged on the permanent Above the magnet 4, and the iron core 51 of the electromagnet 5 is connected to the crucible 1, and an installation hole is provided on the bottom wall of the casing 12. A part of the iron core 51 is located outside the casing 12, and the other part passes through the installation hole and passes through the heat insulator 7. The limit block 6 is connected to the bottom of the crucible 1. Considering that the high temperature environment in the shell 12 may cause damage to the conductive coil 52, the conductive coil 52 is wound on the part of the iron core 51 outside the shell 12, adjustable The power supply 10 is located outside the hous...

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PUM

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Abstract

The invention discloses a pre-warning device for residual amount of raw materials in a crucible. The pre-warning device comprises a crucible, an outer shell, a detection mechanism, a permanent magnet,an electromagnet, an adjustable power supply and a controller. The crucible is arranged in the outer shell, the electromagnet and the permanent magnet are arranged oppositely to form magnetic fieldsopposite in direction, and one of the permanent magnet or the electromagnet is arranged in the outer shell to be connected to the bottom of the crucible while the other one of the permanent magnet orthe electromagnet is arranged below the outer shell; the adjustable power supply is electrically connected to the electromagnet for electrifying the electromagnet; the detection mechanism is arrangedin the sealed outer shell for detecting position change of the crucible, and the controller is connected to the detection mechanism and the adjustable power supply for determining whether the residualamount of the raw materials in the crucible meets a first preset threshold value or not according to an electrifying current value of the electromagnet when the position of the crucible changes. Thepre-warning device gives out early warning when the residual amount of the raw materials in the crucible meets the first preset threshold value.

Description

technical field [0001] The invention relates to the technical field of battery coating, in particular to an early warning device and an early warning method for remaining raw materials in a crucible. Background technique [0002] During the production and operation of the coating equipment, the weight of the raw materials in the crucible decreases with the continuous consumption until the total consumption is finally close to the weight of the crucible. When the remaining amount of raw materials in the crucible is too small, it may affect the coating effect of the product. Therefore, it is necessary to monitor the remaining amount of raw materials in the crucible in real time, and give a timely warning when the remaining amount of raw materials in the crucible is too small. [0003] At present, the following two schemes are usually used to detect the remaining amount of raw materials in the crucible: [0004] Method 1: Take out the crucible directly and check the consumptio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/24C23C14/54
CPCC23C14/246C23C14/543
Inventor 李强岳志远王雅静徐义
Owner 上海祖强能源有限公司
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