A kind of production system and production method of microfiber glass wool

A production system and glass wool technology, applied in glass furnace equipment, glass manufacturing equipment, manufacturing tools, etc., can solve the problems of poor stability of glass wool knocking degree, unstable glass wool quality, unstable flame airflow, etc., and achieve temperature maintenance. Stable and uniform, easy to achieve, simple structure effect

Active Publication Date: 2022-02-22
内蒙古海晟材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the flame blowing method melts the glass frit into a glass solution through a kiln, and then blows it through a flame to form glass fibers. This method is suitable for producing glass wool with an average diameter of less than 2.0um and is widely used; The above-mentioned flame injection method has the following problems: 1. At present, the temperature of the molten glass gob in the kiln is detected by a thermocouple instrument, and the detected data will be displayed on the instrument, and the changes of the data are observed manually at all times, and the fuel gas flow rate is measured. Adjustment with the flow rate of the auxiliary gas will easily lead to adjustment lag, which will lead to unstable temperature in the kiln, resulting in unstable drawing, poor stability of glass wool's beating degree, and thus unstable quality of glass wool; 2. Flame When spraying and drawing, manual adjustment is performed by manually observing the data of the fuel gas flow rate and the auxiliary gas flow rate displayed on the flow meter. The flame air flow is unstable, which in turn makes the slag content in the product glass wool high, which affects the quality of the glass wool; 3. Since the fuel gas flow rate of the heating furnace and flame injection is manually adjusted, there will be a problem of adjustment lag. Then it will lead to a large amount of fuel gas consumption, resulting in waste and increased production costs; 4. At present, the blown glass wool needs to be sent to the collection device under the action of the induced draft fan for collection, which consumes a lot of power and increases production. cost

Method used

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  • A kind of production system and production method of microfiber glass wool
  • A kind of production system and production method of microfiber glass wool

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1: as Figure 1-2As shown, a production system of microfiber glass wool, which includes a melting furnace 1, a fuel gas source 2, a first blower 3, a wire drawing bushing 4, a cotton blowing device 5, a second blower 6, and a gas mixing main pipe 7 , cotton receiving device 8, controller 9 and feed bin 10, the gas outlet of fuel gas source 2 and the first blower 3 all communicate with the air inlet of the combustion chamber of melting kiln 1 by pipeline, in fuel gas source 2 A first flow sensor 11 and a first electromagnetic valve 12 are arranged on the pipeline between the melting furnace 1 and a second flow sensor 13 and a second electromagnetic valve are arranged on the pipeline between the first blower 3 and the melting furnace 1 A temperature sensor 14 is provided in the melting furnace 1; a drawing bushing 4 is provided at the liquid outlet of the melting furnace 1, and the drawing bushing 4 has been disclosed by the "glass fiber bushing" with the appli...

Embodiment 2

[0027] Embodiment 2: utilize the method for the production system of embodiment 1 to produce microfiber glass wool, it comprises the following steps: (1) heating and melting; (2) drawing; (3) blowing cotton;

[0028] (1) Heating and melting: a certain amount of glass frit is added to the melting furnace 1, and fuel gas and supporting gas are introduced into the combustion chamber of the melting furnace 1, and the glass frit in the melting furnace 1 is ignited and heated. The block melts into a liquid;

[0029] (2) Wire drawing: the liquid obtained in step (1) is drawn through the drawing bushing 4 to obtain fine glass filaments.

[0030] (3) Cotton blowing: the mixed gas of fuel gas and combustion-supporting gas is passed into the cotton blowing device 5, ignited to form a flame, and the formed flame blows the glass filament obtained in step (2), and the glass filament is blown into glass wool.

[0031] Add glass gobs to the melting furnace 1 in the step (1): the liquid leve...

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Abstract

The invention discloses a production system and a production method of microfiber glass wool. The production system includes a melting kiln, a fuel gas source, a first blower, a wire drawing bushing, a cotton blowing device, a second blower, a cotton receiving device and The controller; the production method comprises the following steps: (1) heating and melting; (2) wire drawing; (3) blowing cotton. Beneficial effects: the present invention has a simple structure, is easy to implement, and realizes the automatic control function, which ensures the stability of the glass wool beating degree, thereby ensuring the stable quality of the produced glass wool; and ensuring the stable pressure of the flame air flow blown out by it. , thereby reducing the content of slag balls in the product glass wool, improving the quality of glass wool; reducing the use of fuel gas, reducing power consumption, and reducing production costs.

Description

Technical field: [0001] The invention relates to the technical field of glass wool production, in particular to a production system of microfiber glass wool and a production method thereof. Background technique: [0002] Glass wool is an inorganic fiber. Because of its good shape, small bulk density, low thermal conductivity, good heat insulation, good sound absorption, corrosion resistance and good chemical properties, it is widely used in oil pipelines and natural pipelines. air field. At present, the main production method of microfiber glass wool is the flame blowing method. [0003] At present, the flame blowing method melts the glass frit into a glass solution through a kiln, and then blows it through a flame to form glass fibers. This method is suitable for producing glass wool with an average diameter of less than 2.0um and is widely used; The above-mentioned flame injection method has the following problems: 1. At present, the temperature of the molten glass gob i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03B5/235C03B37/08C03B37/07C03B37/065
CPCC03B5/235C03B37/08C03B37/07C03B37/065
Inventor 李庆海刘琛
Owner 内蒙古海晟材料科技有限公司
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