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Tachometer-free rotating machinery fault feature extraction method under variable rotating speed

A rotating machinery and fault feature technology, applied in the field of rotating machinery fault feature extraction, can solve the problems of high time domain resolution and frequency domain resolution, failure, and failure to meet actual needs, etc., to achieve high frequency accuracy, Precisely extracted effects

Active Publication Date: 2020-03-24
CYBERINSIGHT TECH CO LTD
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AI Technical Summary

Benefits of technology

This technology allows for precise detection of frequencies that are caused by sudden changes in rotation speed without being affected by any external factors like temperature fluctuations or other things affecting their performance.

Problems solved by technology

This patents discusses different types of fault detection techniques used during machine maintenance operations like oil leakage inspections and shaft impact tests. These tools use various sensors called accelerometers to measure the velocity of machines' motion while varying speeds. They also include advanced analyzer systems that capture both amplitude and phase angle variations from these measurements. By analyzing these variables, they provide more detailed information about the state of the machine being tested compared against known reference values. Overall, current fault detect algorithms suffer limitations in terms of their ability to effectively distinguish between normal operating mode and fast changing modes of the engine.

Method used

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  • Tachometer-free rotating machinery fault feature extraction method under variable rotating speed
  • Tachometer-free rotating machinery fault feature extraction method under variable rotating speed
  • Tachometer-free rotating machinery fault feature extraction method under variable rotating speed

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Embodiment Construction

[0033] In order to make the purpose, technical solution and advantages of the application clearer, the embodiments of the application will be described in detail below in conjunction with the accompanying drawings. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other.

[0034] The purpose of the present invention is to design a method for extracting fault features of rotating machinery without a tachometer at variable speeds, which can realize accurate extraction of fault features of rotating machinery at variable speeds in the scene without a tachometer. A vibration sensor is provided on the rotating machine, such as an acceleration sensor, a displacement sensor or a speed sensor, and the vibration data of the rotating machine can be acquired through the vibration sensor. The rotating machines in the present application may be bearings, rotors, gears, imp...

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Abstract

The invention relates to a tachometer-free rotating machinery fault feature extraction method under a variable rotating speed. The method comprises the steps of firstly adopting a narrow-band filtering method to eliminate an interference frequency component and most random noise in the vibration data; then dividing the filtered vibration data into a plurality of sections by adopting a short-time sliding window method, further extracting the rotation frequency or the rotation frequency harmonic frequency of the vibration data in each short time period by utilizing a matching pursuit method, andfinally synthesizing the instantaneous rotation frequency or the instantaneous rotation frequency harmonic frequency of the vibration data in the whole time period; and performing order tracking analysis on the original vibration data according to the extracted instantaneous rotation frequency or instantaneous rotation frequency harmonic frequency to realize the fault feature extraction of a variable rotating speed machine without a tachometer. The instantaneous rotation frequency or instantaneous rotation frequency harmonic frequency extracted by the method designed by the invention is highin precision, and under the condition of small random noise interference, the precision of the extracted instantaneous rotation frequency or instantaneous rotation frequency harmonic frequency is close to the measurement precision of the tachometer, so that the accurate extraction of the variable rotating speed rotating machine fault features can be realized.

Description

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Claims

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Application Information

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Owner CYBERINSIGHT TECH CO LTD
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