Single split mold orifice para-position positioning and material distributing system and use method

A cloth system and die opening technology, applied in the direction of supply devices, manufacturing tools, etc., can solve the problems of inability to form precise positioning cloth patterns, unreachable raw material shapes, and low degree of automation

Active Publication Date: 2020-06-05
GUANGDONG SUMMIT CERAMIC CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Among the existing full-body porcelain tiles, the main production methods are as follows: (1) Conventional roller hoppers, flat rollers and other fabric solutions. Although this technology can form the whole-body texture effect of fabric pattern elements, it cannot form Controllable and precise positioning of the cloth pattern effect, it is impossible to achieve the precise alignment between the predetermined whole body pattern of the green body and the predetermined pattern of inkjet printing and the corresponding products with clear boundaries
(2) Numerical control fixed-point fabric technology, the raw material shape of this technology cannot meet the predetermined design requirements, and it cannot form the whole body pattern effect of the line design with a thickness of more than 10mm and a width of 2 to 5mm at the narrowest point, so It seriously lacks the precision and clear boundary control required by the overall pattern design, and there are limitations
(3) CNC manipulator cloth technology, the texture of the whole body porcelain tile formed by this technology is not fine and clear, the pattern line is dull, and the efficiency is low
(4) The cloth technology of the pattern grid combined cover plate module, this technology can produce fine body color area pattern effect, but its degree of automation is not high, the pattern cannot be flexibly controlled by the numerical control program, and the industrial production is not scientific
[0004] To sum up, in the existing technology, there are deficiencies in the formation of intelligent automatic precise alignment fabrics to produce whole-body green patterns with a thickness of more than 3mm, and the effect of clear pattern boundaries, which needs to be further improved

Method used

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  • Single split mold orifice para-position positioning and material distributing system and use method
  • Single split mold orifice para-position positioning and material distributing system and use method
  • Single split mold orifice para-position positioning and material distributing system and use method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0110] Such as Figure 1-Figure 4 As shown, a combined die opening alignment positioning distribution system includes a device 1 for transferring and supplying prefabricated raw materials, an alignment distribution device 2 , a diversion grid 3 and a feeding carrier 4 .

[0111] The transfer supply prefabricated raw material device 1 is provided with a plurality of color zone stations 11 in sequence along the conveying direction of the feed carrier 4; further, each of the color zone stations 11 is provided with a loading roller The bucket 112 and the feeding carrier 1114, the number of the loading roller bucket 112 in each color zone station 11 is 1 or more, and the loading roller bucket 112 is along the feeding The lengthwise direction of the carriers 4 is arranged side by side, and the loading and feeding carriers 1114 in each of the color zone stations 1 are arranged below the multiple loading roller buckets 112 .

[0112] The counter-position distributing device 2 is arra...

Embodiment 2

[0155] Such as Figure 5-Figure 7 As shown, a method for using a combined die opening positioning and distributing system includes the following steps when making ceramic plate products:

[0156] (1), a, prepare the positioning grid: select the material to be made, set 2-10 settings on the material board, use different single-color raw materials or multi-color mixed materials to form color zone partitions, and reserve according to each color zone Design and manufacture positioning die openings for the designed independent pattern shapes, and form a whole block of positioning grids that carry the overall pattern layout raw materials by combining all color zone and pattern die openings. The height of the die openings is based on the thickness and process conditions of the designed and manufactured products For the predetermined design, the thickness of the grid wall is 0.5mm-3mm; the positioning dies are connected by adjacent grid walls or connected by connecting pieces;

[015...

Embodiment 3

[0190] A method for using a combined die opening alignment and positioning distribution system, wherein a feeding hopper 7 is provided between the scraping device 5 and the alignment distribution device 2, and the lowering hopper 7 is arranged close to the scraping device 5, and finally The pattern raw material of one of the color zone stations 11 is directly placed on the positioning grid 6 through the discharge hopper 7 and the rest of the positioning die after the color zone station 11 raw materials in the previous process have been loaded. 61, thereby completing the layout of the overall color zone station 11 pattern raw materials.

[0191] Based on Embodiment 2, the difference between this embodiment and Embodiment 2 is that after completing the alignment cloth of the second described color area station 11 of step (1)-step (4), the diversion grille 3 Along with the positioning grid 6, the feeding carrier 4 is conveyed to the forming and pressing direction, and when leavin...

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Abstract

The invention provides a single split mold orifice para-position positioning and material distributing system and a use method, and belongs to the field of building ceramic tiles. The single split mold orifice para-position positioning and material distributing system comprises a prefabricated raw material transferring and supplying device, a para-position material distributing device, a flowguidegrille and a conveying carrier. The prefabricated raw material transferring and supplying device is sequentially provided with multiple color zone stations in the conveying direction of the conveyingcarrier. The para-position material distributing device is arranged below the prefabricated raw material transferring and supplying device, multiple discharging holes for distributing materials are formed in the bottom of the para-position material distributing device, and a switch is arranged on each discharging hole. The flowguide grille is located below the discharging holes, a guide-in mold orifice is formed in the top of the flowguide grille, and a guide-out mold orifice is formed in the bottom of the flowguide grille. The conveying carrier is located below the para-position material distributing device, and the flowguide grille is arranged on the surface of the conveying carrier. According to the system, a manufactured blank is clear in whole pattern border, the distributing amountis sufficient, the system is automatic, high in intelligent numerical control degree and high in efficiency, and the production efficiency is greatly improved.

Description

technical field [0001] The invention relates to the field of building ceramic tiles, in particular to a system for aligning and positioning a combined die opening and a method for using it. Background technique [0002] With the improvement of people's living standards, the aesthetics are becoming more and more personalized, and the design requirements are getting higher and higher. In architectural decoration, natural stones with rich designs and patterns are widely used. However, natural stone resources are limited, mining is time-consuming and labor-intensive, and the physical and chemical properties of density, acid and alkali resistance, anti-fouling, radioactivity, etc. are still limited. Therefore, the application of whole-body porcelain tiles made of natural stone has gradually become fashionable. Because of their superior physical and chemical properties and rich design patterns, whole-body porcelain tiles have more and more demands for decoration in various indust...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B13/02
CPCB28B13/029
Inventor 叶德林简润桐陈章武
Owner GUANGDONG SUMMIT CERAMIC CO LTD
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