Large barrel automatic welding detection fixing device
An automatic welding and fixing device technology, applied in auxiliary devices, welding equipment, auxiliary welding equipment, etc., can solve problems such as pipe butt deviation, welding accuracy influence, and abnormal welding, so as to avoid poor welding, increase support, The effect of improving welding quality
Inactive Publication Date: 2020-06-16
青岛联合智造科技有限公司
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AI-Extracted Technical Summary
Problems solved by technology
[0002] With the continuous improvement of the industrial development level, the continuous improvement of the industrial manufacturing level has been further promoted. In the current industrial production, the transmission pipeline is one of the common pipelines, so that oil or water resources can be transported through the pipeline. Among them In today's pipelines, steel pipes are a common pipeline. During the processing of large-scale pipelines, multi-section pipelines need to be welded to achieve long-distance transportation through pipelines. In the process of welding pipelines, due to the If the diameter is too large, it will cau...
Method used
(the fourth motor is not marked in the accompanying drawings) the rotation of the fourth motor further drives the rotation of the threaded rod 50, and the sliding base 6 is provided with a threaded hole, which can pass through the connection between the threaded rod 50 and the threaded hole Corresponding to the meshing connection, so as to further control the sliding of the sliding base 6, two positioning sliding shafts 49 are arranged in the platform chute 48, and the sliding base 6 is supported by the positioning sliding shafts 49, thereby ensuring the normal sliding of the sliding base 6 , the sliding base 6 can be slid ...
Abstract
The invention discloses a large barrel automatic welding detection fixing device comprising a supporting platform. The two sides of the supporting platform are each fixedly connected with a row of supporting stand columns. Rotation rolling wheels are arranged on each row of supporting stand columns correspondingly. A sliding base transversely sliding is arranged on the supporting platform. A control module is arranged on the sliding base. A telescopic slide shaft sliding in a telescopic manner is arranged on the control module. The telescopic slide shaft is provided with a butt joint connection tip. Multiple control rotating shafts are connected to the butt joint connection tip in series. A sliding rotation sleeve is arranged on each control rotating shaft. Multiple swinging supporting pull rods are arranged on each rotation sleeve. By means of sliding of the telescopic slide shaft, the control rotating shafts can be stretched into a barrel tank. By means of the supporting pull rods, awelding barrel can be welded, the aim of supporting can be achieved, and the problem of precision deviation caused by a traditional supporting manner is prevented.
Application Domain
Welding/cutting auxillary devicesAuxillary welding devices +1
Technology Topic
Butt jointClassical mechanics
Image
Examples
- Experimental program(1)
Example Embodiment
[0029] like Figure 1 to Figure 6As shown in the figure, an automatic welding detection and fixing device for a large cylinder includes a support platform 1, and a row of support columns 2 are fixedly connected on both sides of the support platform 1, and a row of support columns 2 are arranged side by side on the support columns 2 respectively. The first rotating shaft 4, the first rotating shaft 4 is respectively provided with a plurality of rotating rollers 3, the support column 2 on one side is provided with a first motor 5 that drives the rotation of the first rotating shaft 4, and the two sides rotate the rollers 3 is provided with a welding cylinder 8, a cylinder groove 9 is provided on the welding cylinder 8, a lateral sliding sliding base 6 is provided on the supporting platform 1, and a control module 7 is provided on the sliding base 6, so The control module 7 is provided with a telescopic sliding shaft 36, a fourth rotating shaft 39 is arranged in the telescopic sliding shaft 36, and a docking end 41 is fixedly connected to the end of the fourth rotating shaft 39. .
[0030] The support platform 1 is a platform, the support columns 2 are provided with two rows, and the number of the support columns 2 is set according to the needs of the design. Two first rotating shafts 4 are provided, a plurality of rotating rollers 3 are arranged on the first rotating shaft 4, and a welding cylinder 8 is provided on the two rows of rotating rollers 3, and the welding cylinder 8 can rotate on the rotating The rotation of the motor 5 can drive the rotation of the first shaft 4, thereby driving the rotation of the welding cylinder 8. The welding cylinder 8 is provided with a cylinder groove 9. During the welding process, a plurality of welding cylinders 8 can be spliced together. The rotation of the cylinder 8 is welded in the welding cylinder 8, a sliding sliding base 6 is provided on the support platform 1, a control module 7 is provided on the sliding base 6, and a sliding telescopic sliding shaft is provided on the control module 7 36. A fourth rotating shaft 39 is arranged in the telescopic sliding shaft 36, and a butt end 41 is arranged at the end of the fourth rotating shaft 39.
[0031] A plurality of control shafts 10 are connected in series on the butt end 41, a limit chute 22 is respectively provided on the control shaft 10, and a sliding rotation sleeve 11 is respectively provided in the limit chute 22, The rotating sleeve 11 is respectively provided with a plurality of oscillating support rods 13 , the ends of the support rods 13 are respectively provided with an extrusion end 14 , and the control shaft 10 extends into the cylinder groove 9 after the , the extrusion end 14 is extruded on the welding barrel 8 .
[0032] A control shaft 10 is connected to the butt end 41, the control shafts 10 can be connected in series, the number of the control shafts 10 can be set according to the design requirements, and a limit chute 22 is respectively provided on the control shaft 10. The limit chute 22 is respectively provided with a sliding rotating sleeve 11, the rotating sleeve 11 can slide in the limit chute 22, the limit chute 22 is arranged in a circular shape, and the rotating sleeve 11 can also slide in the limit chute 22. The chute 22 rotates. When the rotating sleeve 11 is in a static state, the control shaft 10 can rotate on the rotating sleeve 11. A plurality of swinging support rods 13 are respectively arranged on the rotating sleeve 11. The support rods 13 The number of settings can be set according to the needs of the design. In the drawings of the description, there are 8 support rods 13, and an extrusion end 14 is respectively provided at the end of the support rod 13. When the control shaft 10 extends into the cylinder in series After entering the groove 9 , the support rod 13 can press the extrusion end 14 against the welding cylinder 8 , so that the welding cylinder 8 can be supported by the support rod 13 .
[0033] The extruding ends 14 are respectively provided with an oscillating extruding slider 32 , and the extruding blocks 32 are respectively provided with a snap tooth 33 , and the rotation of the control shaft 10 controls the extruding sliding block 32 . Oscillation of block 32.
[0034] A swinging squeeze slider 32 is respectively provided on the squeeze end 14 , and a snap tooth 33 is respectively arranged on the squeeze slider 32 , and the swing of the squeeze slider 32 can be controlled by controlling the rotation of the rotating shaft 10 . , after the control shaft 10 is inserted into the cylinder groove 9, the extrusion end 14 is pressed against the welding cylinder 8 by the support rod 13, and at the same time the control shaft 10 can be rotated to further swing the extrusion slider 32, so as to be able to By pressing the engaging teeth 33 on the welding cylinder 8 , the support rod 13 can be supported in the cylinder groove 9 .
[0035] The fourth rotating shaft 39 controls the control rotating shaft 10 to rotate synchronously. After the engaging teeth 33 are pressed against the welding cylinder 8 , the telescopic sliding shaft 36 pulls the fourth rotating shaft 39 to slide.
[0036] The rotation of the control shaft 10 is controlled by the fourth shaft 39 , so that the control shaft 10 rotates synchronously. After the clamping teeth 33 are pressed against the welding cylinder 8 , the support rod 13 is in an inclined state. The sliding of the fourth rotating shaft 39 is further pulled, so that the sliding of the control rotating shaft 10 can be pulled, thereby the synchronous sliding of the rotating sleeve 11 can be pulled, so that the supporting rod 13 can be further pulled to press the extrusion end 14 on the welding cylinder 8 , so that it can play a supporting role. Since the clamping teeth 33 are pressed on the welding cylinder 8, the support rod 3 is pressed on the welding cylinder 8, and the sliding of the telescopic sliding shaft 36 can be further pulled to control the sliding of the rotating shaft 10. , since the support rod 13 is in an inclined state, the force of the support rod 13 pressing on the welding cylinder 8 can be further increased, so as to play a supporting role, avoiding the support caused by the traditional support rod supporting the welding cylinder 8 The problem of deviation occurs, thereby ensuring the welding accuracy of the two welding cylinders 8 .
[0037] like figure 1 , image 3 and Figure 4 As shown, one end of the control shaft 10 is respectively provided with a clamping end 26, and the other end of the control shaft 10 is respectively provided with a clamping groove 27. After the control shaft 10 is connected in series, the clamping end The heads 26 are respectively connected in the snap grooves 27 , and a corresponding connecting hole 28 is provided on the end of the control shaft 10 and the snap end 26 , and the connecting holes 28 pass through the connecting holes 28 . A connecting shaft is connected, the butt end 41 is connected in the snap groove 27 , and the butt end 41 is provided with a communication hole 42 corresponding to the butt hole 28 .
[0038] One end of the control shaft 10 is respectively provided with a clamping terminal 26, and the other end of the control shaft 10 is respectively provided with a clamping groove 27. The clamping terminal 26 and the clamping groove 27 are respectively arranged in the shape of A square configuration, when the control shaft 10 is connected in series, the clamping end 26 can be clamped in the clamping groove 27, and a docking hole 28 is respectively provided at the end of the clamping end 26 and the control shaft 10, and the clamping end After the head 26 is inserted into the snap groove 27, it can be inserted into the docking hole 28 through a connecting shaft, so that the control shafts 10 can be connected in series. After the end head 41 is inserted into the snap groove 27, it can be inserted into the butt hole and the communication hole 42 through a connecting shaft, so that the control shaft 10 can be fixedly connected to the butt end head 41, so as to further align the control shaft 10. Take control.
[0039] like figure 1 , image 3 and Image 6 As shown in the figure, the limit chute 21 is provided in a circular shape, the rotating sleeve 11 is provided with a circular second sliding hole 24, and two ends of the second sliding hole 24 are respectively provided with a rolling bearing 23. The rolling bearing 23 rotates in the limit chute.
[0040] A second sliding hole 24 is respectively provided on the drum sleeve 11, through which the second sliding hole 24 can slide in the limiting sliding slot 21, and the limiting sliding slot 21 and the second sliding hole 24 are respectively arranged in a circular shape, Two ends of the second sliding hole 24 are respectively provided with a rolling bearing 23. When the rotating sleeve 11 is in a stationary state, the rolling bearing 23 can support the rotation of the control shaft 10 to ensure its normal rotation, and can pass The limit chute 21 limits the sliding distance of the control shaft 10 .
[0041] A second chute 30 is respectively provided on the extrusion end 14 , a third rotating shaft 31 is respectively disposed in the second chute 30 , and the extrusion sliding block 32 is respectively located on the third rotating shaft 31 . The end of the extrusion slider 32 is respectively provided with a pull rope 17, the control shaft 10 is respectively provided with a pull plate 18, and the other end of the pull rope 17 is respectively connected to the pull plate 18. , the rotation of the pull plate 18 drives the sliding of the pull rope 17, the second chute 30 is respectively provided with a second spring 34 that elastically presses the squeeze slider 32, and the engaging teeth 33 are serrated set up.
[0042] A second chute 30 is respectively provided on the extrusion end 14 , and the second chute 30 is respectively provided in a concave shape. A pull rope 17 is respectively provided on the extrusion slider 32 , and a control shaft 10 is respectively provided with There is a pull plate 18, the pull plates 18 are respectively arranged in a circle, and the pull plate 18 is arranged at the rear end of the inclined support rod 13, which can further drive the rotation of the pull plate 18 by controlling the rotation of the rotating shaft 10, thereby driving the pull plate 18. The rotation of the rope 17 and the rotation of the pull rope 17 can further pull and squeeze the swing of the sliding block 32, so that the clamping teeth 33 can be pressed against the welding cylinder 8, and the serrated clamping teeth 33 can further squeeze the clamping teeth 33. The end head 14 is connected to the welding barrel 8 , and a second spring 34 is arranged in the second chute 30 , and the pressing slider 32 can be reset by the elastic pressing of the second spring 34 on the pressing sliding block 32 .
[0043] like image 3 As shown, the rotating sleeve 11 is provided in a cylindrical shape, a first control disk 12 is respectively provided on the rotating sleeve 11, and a plurality of first grooves 19 are respectively provided on the first control disk 12 , the first groove 19 is respectively provided with a second rotating shaft 20 connected to the first control disk 12, the support rod 13 is respectively rotated on the second rotating shaft 20, the rotating head cover A first chute 21 is respectively provided on the cylinder 11, a sliding second control panel 15 is respectively provided in the first chute 21, and a second control panel 15 is respectively provided on the second control panel 15. The second sliding hole 25 corresponding to the sliding groove 21, the first sliding groove 21 and the second sliding hole 25 are respectively arranged in a square shape, and the second control panel 15 is respectively provided with a spring-pressing the support rod 13 The first spring 16 of the first spring 16, the extruding end 14 is respectively provided with a guide sliding block 29 arranged in an inclined shape.
[0044] A first control disc 12 is respectively provided on the rotating sleeve 11, the first control discs 12 are respectively arranged in a circular shape, and a plurality of first grooves 19 are provided on the first control disc 12, and the first grooves 19 are provided with The number of pins is set according to the needs of the design, a second shaft 20 is respectively provided in the first groove 19, the ends of the support rods 13 are respectively rotated on the second shaft 20, and a rotary sleeve 11 is respectively provided with a second shaft 20. In the first chute 21, a sliding second control panel 15 is respectively provided in the first chute 21, the second control panel 15 is respectively provided with a second sliding hole 25, the second sliding hole 25 and the first sliding The grooves 21 are respectively arranged in a square shape, and the second control disk 15 can be slid in the first sliding groove 21 through the second sliding hole 25 . The second control disk 15 is respectively provided with a first spring 16 which elastically presses the support rod 13 . , the elastic pressure of the first spring 16 on the support rod 13 can further make the support rod 13 press the extrusion end 14 on the welding cylinder 8, because the second control plate 15 can slide in the first chute 21 , due to the elastic force of the first spring 16, the second control disc 15 can be slid to the end in the first chute 21, thereby reducing the elastic force of the first spring 16, and further enabling the support rod 13 to extend into the In the cylinder groove 9, a guide slider 29 is respectively provided on the extrusion end 14, which can further guide the extrusion end 14 through the guide slider 29, so that the support rod 13 can be smoothly drawn into the cylinder groove 9 Inside.
[0045] like figure 1 , Figure 4 and Figure 5As shown, the control slider 7 is provided with a third sliding hole 35 for supporting the sliding of the telescopic sliding shaft 36 . The fifth rotating shaft 46 is provided with a first gear 38 respectively, the two sides of the telescopic sliding shaft 36 are respectively provided with meshing tooth grooves 37, and the first gear 38 is respectively connected with the meshing tooth grooves The control module 7 is provided with a third motor 47 for driving the fifth rotating shaft 46 to rotate, and the fifth rotating shaft 46 is respectively provided with a corresponding second gear 45 in meshing connection.
[0046] A third sliding hole 35 is provided on the control slider 7, and the telescopic sliding shaft 36 slides in the third sliding hole 35, and the rotation of the third motor 47 further drives the rotation of the fifth rotating shaft 46, and through the two second The corresponding meshing connection of the gears 45 enables the corresponding clamping and rotation of the two first gears 38. A meshing tooth slot 37 is respectively provided on both sides of the telescopic sliding shaft 36, and the first gear 38 is respectively connected with the meshing tooth slot 37. Correspondingly meshed connection, so that the sliding of the telescopic sliding shaft 36 can be further controlled, so that the cylinder telescopic sliding hole 36 controls the sliding of the sliding shaft 10. After the extrusion end 14 is pressed on the welding cylinder 8, when the sliding shaft is controlled 10. During the sliding process, the rotating sleeve 11 is in a static state. After the control shaft 10 slides to the end of the limit chute 22, the rotating sleeve 11 can be further pulled to slide, so that the supporting rod 13 can push the sliding sleeve 11. The pressing force of the pressing end head 14 can synchronously support the inside of the cylinder groove 9 through the support rod 13 .
[0047] like image 3 and Figure 4 As shown, the telescopic sliding shaft 36 is provided with a second motor 40 that drives the fourth rotating shaft 39 to rotate, and a circular rotating disk 44 is fixedly connected to the fourth rotating shaft 39. The shaft 36 is provided with a slider rotating cavity 43 for supporting the rotating disk 44 to rotate.
[0048] The rotation of the fourth rotating shaft 39 can be driven by the rotation of the second motor 40, thereby driving the rotation of the butt end 41, and the control rotating shaft 10 can be rotated synchronously, and the pull disc 18 can be further rotated, thereby controlling the sliding of the pull rope 17. , to further control the synchronous swing of the squeeze slider 32, thereby controlling the action of the engaging teeth 33, and by rotating the rotating disk 44 in the slider rotating cavity 43, the fourth rotating shaft 39 can be supported by the rotating disk 44, thereby ensuring The normal rotation of the fourth rotating shaft 39 prevents the problem that the fourth rotating shaft 39 cannot rotate normally due to the sliding of the telescopic sliding shaft 36 pulling the fourth rotating shaft 39 to slide.
[0049] like figure 1 As shown, the support platform 1 is provided with a platform chute 48, the sliding base 6 slides in the platform chute 48, and two sides of the platform chute 48 are respectively provided with a platform connected to the support platform 1. Positioning sliding shaft 49, the sliding base 6 slides on the positioning sliding shaft 49 respectively, a rotating threaded rod 50 is provided in the platform chute 48, and the sliding base 6 is provided with a corresponding engagement with the threaded rod 50. Connected threaded holes, the fixed support platform 1 is provided with a fourth motor that drives the threaded rod 50 to rotate.
[0050] (The fourth motor is not marked in the accompanying drawings) The rotation of the fourth motor further drives the rotation of the threaded rod 50, and the sliding base 6 is provided with a threaded hole, which can be connected by the corresponding meshing connection between the threaded rod 50 and the threaded hole , so as to further control the sliding of the sliding base 6, two positioning sliding shafts 49 are arranged in the platform chute 48, and the sliding base 6 is supported by the positioning sliding shafts 49, so as to ensure the normal sliding of the sliding base 6, and can The sliding base 6 slides open to further facilitate the hoisting of the welding cylinder 8 .
[0051] like figure 1 As shown, the support columns 2 are respectively provided with a limit block 51 corresponding to the welding cylinder 8 .
[0052] The welding cylinder 8 can be further positioned by the limiting block 51 , thereby preventing the pulling and welding cylinder 8 from sliding during the process of pulling the support rod 13 to extend, thereby further restricting the sliding of the welding cylinder 8 .
[0053] like figure 2 As shown, the support platform 1 is provided with a sliding block supporting chute 55 corresponding to the welding cylinder 8, and a sliding sliding block 54 is provided on the sliding block supporting chute 55. The sliding block A measuring rod 52 is fixedly connected to the 54 , the measuring rod 52 is provided with a detection end 53 , and a camera is provided on the detection end 53 .
[0054] The sliding block 54 can be slid in the support chute 55, so that the position of the detection end 53 can be adjusted, so as to be adjusted to the splicing position of the two welding cylinders 8, so as to monitor the welding in real time.
[0055] The working principle of the present invention is:
[0056] The welding cylinder 8 is provided with the rotating rollers 3 on both sides, a sliding sliding base 6 is provided on the supporting platform 1, a control module 7 is provided on the sliding base 6, and a telescopic sliding telescopic sliding base is provided on the control module 7. The sliding shaft 36 is provided with a rotating fourth rotating shaft 39 on the telescopic sliding shaft 36, and a docking end 41 is provided at the end of the fourth rotating shaft 39. can be linked together;
[0057] A rotating rotating sleeve 11 is respectively provided on the control rotating shaft 10. The rotating sleeve 11 can rotate on the control rotating shaft 10 at the same time. A first control disk 12 is respectively provided on the rotating sleeve 11. A plurality of oscillating support rods 13 are respectively provided on the upper part, an extrusion end 14 is respectively provided at the end of the support rod 13, and a sliding second control panel 15 is also provided on the rotating sleeve 11. The control panel 15 is respectively provided with first springs 16 that press the support rods 13 , so that the support rods 13 can be elastically pressed by the first springs 16 , so that the extrusion end 14 can be further pressed on the welding cylinder 8 ;
[0058] A swinging pressing slider 32 is respectively provided on the pressing end 14 , and a clamping tooth 33 is respectively provided on the pressing sliding block 32 , which can further pull the sliding sliding block 32 through the pulling rope 17 . , so that the clamping teeth 33 can be clamped and pressed on the welding cylinder 8, and the sliding of the pulling rope 17 can be further pulled by controlling the rotation of the rotating shaft 10, thereby controlling the swing of the pressing slider 32, and controlling the rotation of the rotating shaft 10 through The rotation of the fourth rotating shaft 39 is controlled;
[0059] The sliding of the control shaft 10 is controlled by the sliding of the telescopic sliding shaft 36. When the control shaft 10 is sliding, the rotating sleeve 11 is in a static state, and the sliding of the control shaft 10 can further drive the sliding of the rotating sleeve 11. Thereby, the top pressure of the support rod 13 on the extrusion end 14 is further pulled, thereby achieving the purpose of supporting the welding cylinder 8, avoiding the problem of deviation of the support accuracy caused by the traditional support method, and further ensuring the welding accuracy. .
[0060] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
PUM


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