High-strength coal gangue ceramsite and preparation method thereof

A technology of coal gangue ceramsite and coal gangue, which is applied in the production of clay products, other household utensils, and ceramic materials, and can solve the problems of high cost and unfavorable commercial production.

Inactive Publication Date: 2020-10-27
HUAINAN DONGCHEN GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Chinese patent CN201310440491.7 discloses a "preparation of a high-strength coal gangue ceramsite", wherein coal gangue powder (coal slime and natural coal gangue): 70-90%, fly ash: 6-22%. Foaming agent (sodium carbonate): 3-7%, auxiliary agent (manganese dioxide): 0.5-1% to prepare ceramsite, although the performance is excellent, the foaming agent and auxiliary agent are all made of chemical raw materials, and coal gangue is also mixed Coal slime, the cost is too high, coal gangue also uses spontaneous combustion coal gangue, and the utilization of coal gangue is also limited
[0006] Chinese patent CN201310508355.7 discloses a "method for preparing ceramsite by sinterin

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A high-strength coal gangue ceramsite, the components (parts by weight) are: 95% coal gangue, 5% carbide slag, and the coal gangue is uncalcined coal gangue (100% uncalcined coal gangue).

[0023] The steps of the preparation method are as follows: 1. raw materials are dried, coal gangue and calcium carbide slag are stacked separately, and naturally dried to a moisture content meeting the requirements of the raw materials for use.

[0024] 2. Crushing, mix coal gangue and calcium carbide slag into the crusher for crushing according to the ratio requirements. The crushing particle size is 2mm. After crushing, it enters the buffer bin and then enters the next process.

[0025] 3. Raw material grinding, the crushed mixed material enters the pulverizer for grinding, after the grinding, it enters the winnowing classifier for winnowing (the grain size of the winnowing material D50=5.069μm), and after winnowing, it enters the silo for storage for use .

[0026] 4. Stirring, i...

Embodiment 2

[0032] A high-strength coal gangue ceramsite, the components (parts by weight) are: 97% of coal gangue and 3% of carbide slag. Coal gangue is uncalcined coal gangue (uncalcined coal gangue 100%).

[0033] The steps of the preparation method are as follows: 1. raw materials are dried, coal gangue and calcium carbide slag are stacked separately, and naturally dried to a moisture content meeting the requirements of the raw materials for use.

[0034] 2. Crushing, mix coal gangue and calcium carbide slag into the crusher for crushing according to the ratio requirements. The crushing particle size is 2mm. After crushing, it enters the buffer bin and then enters the next process.

[0035] 3. Raw material grinding, the crushed mixed material enters the pulverizer for grinding, and after the grinding, it enters the winnowing classifier for winnowing (the grain size of the winnowing material D50=5.895μm), and after winnowing, it enters the silo for storage. .

[0036] 4. Stirring, im...

Embodiment 3

[0042] A high-strength coal gangue ceramsite has the following components (parts by weight): 90% of coal gangue, 5% of carbide slag, and 5% of white mud. Coal gangue is a mixture of uncalcined coal gangue and calcined coal gangue (uncalcined coal gangue:calcined coal gangue=70%:30%).

[0043] The steps of the preparation method are as follows: 1. raw materials are dried, coal gangue, calcium carbide slag and paper-making white mud are stacked separately, and naturally dried to the moisture content required by the raw materials for use.

[0044] 2. Crushing, mix coal gangue, calcium carbide slag, and papermaking white mud into the crusher for crushing according to the ratio requirements. The crushing particle size is 2mm.

[0045] 3. Raw material grinding, the crushed mixed material enters the pulverizer for grinding, and after the grinding, it enters the winnowing classifier for winnowing (the grain size of the winnowing material D50=5.895μm), and after winnowing, it enters th...

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Abstract

The invention discloses a high-strength coal gangue ceramsite and a preparation method thereof, and relates to a building material and a preparation method thereof. The high-strength coal gangue ceramsite comprises the following raw materials by weight: 90%-97% of coal gangue, 2%-8% of carbide slag, and 0%-10% of papermaking white mud, wherein the coal gangue is uncalcined coal gangue or calcinedcoal gangue or a mixture of the uncalcined coal gangue and the calcined coal gangue, the carbide slag is solid waste discarded after chemical industry products are prepared from acetylene, and the papermaking white mud is solid waste abandoned in a papermaking process. According to the invention, coal gangue, carbide slag and papermaking white mud in ceramsite manufacturing raw materials are all solid waste, and the mixing amount of the coal gangue in the raw materials is higher than 90%, so that the problems that the coal gangue pollutes the earth surface and the atmosphere and wastes land are effectively solved, and resource utilization of the waste can be effectively achieved; and the ceramsite prepared by the method is simple in formula, low in stacking density, high in cylinder compressive strength, simple in formula and low in raw material cost, and the technological process is adopted.

Description

technical field [0001] The invention belongs to building materials and a preparation method thereof, in particular to a high-strength coal gangue ceramsite and a preparation method thereof. Background technique [0002] Coal gangue is solid waste discharged during coal mining and coal washing. It is a black-gray rock with low carbon content and harder than coal that is associated with coal seams during the coal formation process. Including the excavation gangue during the roadway excavation, the gangue extracted from the roof, floor and interlayer during the mining process, and the gangue picked out during the coal washing process, the main components of which are Al2O3 and SiO2. Coal gangue is discarded, occupying a large area of ​​land. The extraction or leaching of sulfides in coal gangue will pollute the atmosphere, farmland and water bodies. Gangue hills can also spontaneously ignite and cause fires, or collapse during the rainy season, silting up rivers and causing d...

Claims

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Application Information

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IPC IPC(8): C04B33/132
CPCC04B33/1321C04B33/1324C04B33/132C04B33/1328C04B2235/661C04B2235/96Y02P40/60
Inventor 张斌姚军侯正海李荣怀陈瑞王景田
Owner HUAINAN DONGCHEN GROUP
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