Pouring process control inspection method with filler

Abstract

The invention discloses a pouring process control inspection method with a filler. The method comprises a single-impulse weight deviation inspection method, a mixture density inspection method and a liquid level difference inspection method. The single-impulse weight deviation inspection method and the mixture density inspection method are applied before the pouring process, and the liquid level difference inspection method is applied after the pouring process. According to the pouring process control inspection method with the filler, through the single-impulse weight inspection detection method, the mixture density inspection method and the liquid level difference inspection method, the situation that production personnel can find problems existing in mixture in time before and after pouring is guaranteed, the waste of the mixture is avoided, and the product pouring quality is effectively controlled.

Description

technical field [0001] The invention belongs to the technical field of pouring, and in particular relates to a method for controlling and inspecting the pouring process with fillers Background technique [0002] Most of the equipment with filler pouring in the prior art adopts the method of mixing two tanks (namely, resin tank and curing agent tank) for casting: the filler is placed in the two tanks for mixing, and resin, toner (or Color paste), filler, curing agent and filler in the curing agent tank, each component is heated in two tanks according to a certain ratio, vacuumized and fully mixed, thoroughly defoamed, and then the two tanks are mixed by a static mixer The mixture inside is then fully mixed before pouring. [0003] During the entire mixing process, it is impossible to manually detect whether the components are added in proportion and whether there is any abnormality in the equipment. Problems are often discovered after pouring or baking and curing are comple...

AI Technical Summary

Problems solved by technology

[0003] During the entire mixing process, it is impossible to manually detect whether the components are added in proportion and whether there is any abnormality in the equipment

Problems are often discovered after pouring or baking and curing are completed. However, once a problem occurs in the pouring process, the entire tank of coils must be damaged (generally, a tank of coils is calculated based on the capacity of 1000KVA, and there are about 5 coils)

At the same time, due to the long mixing time of the product, the manufacturer starts to mix, pour, bake, and solidify the next can of product after pouring, and the remaining material in each sub-tank is mixed with the next batch of material, resulting in the next batch of whole batch There is a problem with the tank material. When the problem is discovered, two or even three tanks are often poured

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