Machine tool machining waveform matching method and system based on time sequence power data

A matching method and waveform matching technology, applied in the direction of comprehensive factory control, computer parts, instruments, etc., can solve problems such as electric signal detection can not detect problems, machine tool errors, etc., to achieve the effect of easy discovery and improved accuracy

Active Publication Date: 2021-07-23
浙江陀曼云计算有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When monitoring existing machine tools, half of them monitor whether their electrical signals are normal, which is generally judged by setting a threshold. However, the signal sizes of different products are not the same, so the threshold setting will be much higher than some Products, at this time, if there is an error in the machine tool during the production of these products, the conventional electrical signal detection cannot detect the problem

Method used

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  • Machine tool machining waveform matching method and system based on time sequence power data
  • Machine tool machining waveform matching method and system based on time sequence power data
  • Machine tool machining waveform matching method and system based on time sequence power data

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Embodiment 1

[0043] see figure 1 , this embodiment provides a method for matching machine tool processing waveforms based on time series power data. By converting the sequential power data during machine tool processing into processing waveform data, and matching the standard processing waveform of the corresponding workpiece, the state of the machine tool when producing different workpieces is judged through the standard processing waveform, which improves the accuracy of machine tool monitoring and facilitates Timely discovery of machine tool problems.

[0044] Specifically, the matching method of machine tool processing waveform based on time series power data includes the following steps:

[0045] S110: Obtain time-series power data during machine tool processing;

[0046] Specifically, the acquisition of time-series power data during machine tool processing, that is, the acquisition of time-series power data of the bus on the machine tool through a power sensor.

[0047] S120: Filt...

Embodiment 2

[0065] see figure 2 , the present embodiment provides a matching system for machine tool processing waveforms based on time-series power data, the system comprising:

[0066] The power acquisition module is adapted to acquire time-series power data during machine tool processing; wherein, the power acquisition module includes a power sensor, and the power sensor is adapted to acquire time-series power data of the bus on the machine tool.

[0067] The filtering module is suitable for filtering out the processed waveform data in the time series power data. The screening modules include:

[0068] The screening unit is adapted to filter out the power data greater than the non-processing threshold in the time-series power data; specifically, the upper limit of the power threshold of the bus of the machine tool when it is not processed is the same when different workpieces are produced, so the power threshold is passed The power threshold at the processing moment can be selected....

Embodiment 3

[0079] This embodiment provides a computer-readable storage medium, and one or more instructions are stored in the computer-readable storage medium, and when the one or more instructions are executed by a processor, the timing-based A method for matching machine tool machining waveforms of power data.

[0080] The matching method of machine tool processing waveform based on sequential power data converts the sequential power data during machine tool processing into processing waveform data, and matches the standard processing waveform corresponding to the workpiece, and uses the standard processing waveform to compare the state of the machine tool when producing different workpieces. Judgment improves the accuracy of machine tool monitoring and facilitates the timely discovery of problems existing in the machine tool.

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Abstract

The invention provides a machine tool machining waveform matching method and system based on time sequence power data, and the method comprises the steps: converting the time sequence power data during the machining of a machine tool into machining waveform data, and obtaining a standard machining waveform of a corresponding workpiece through matching. The state of the machine tool during production of different workpieces is judged through the standard machining waveform, the machine tool monitoring accuracy is improved, and the problems of the machine tool can be found in time conveniently.

Description

technical field [0001] The invention relates to the field of machine tool production monitoring, in particular to a matching method and system for machine tool processing waveforms based on time series power data. Background technique [0002] CNC machine tools are the most common mechanical equipment in the process of industrial machining, which can provide high-precision, high-level machining services. [0003] When monitoring existing machine tools, half of them monitor whether their electrical signals are normal, which is generally judged by setting a threshold. However, the signal sizes of different products are not the same, so the threshold setting will be much higher than some Products, at this time, if an error occurs on the machine tool during the production of these products, the conventional electrical signal detection cannot detect the problem. [0004] The above-mentioned problems are urgently to be solved at present. Contents of the invention [0005] The ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/00G06K9/62
CPCG06F2218/12G06F18/22Y02P90/02
Inventor 赵传武于智张川吴越赖全辉
Owner 浙江陀曼云计算有限公司
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