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Multipurpose cast ingot distribution device for aluminum ingot production

A dispensing device and ingot casting technology, which is applied in casting equipment, equipment for supplying molten metal, manufacturing tools, etc., can solve problems such as difficulty in meeting processing requirements, high requirements for aluminum ingot performance and matching processing, and increased production costs

Active Publication Date: 2021-04-09
隆达铝业(烟台)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the casting of aluminum alloy ingots is generally operated by ladles. The mold is cast by manipulating the inclination of the ladle. The control is completely manual, which requires high proficiency of workers, and a lot of labor is wasted on casting.
Especially for industries that require a high degree of precision in the quality of aluminum ingots, the existing manual operations cannot meet the production needs, and can only be achieved by reducing the casting speed and more precise operations, which further increases the production cost
Moreover, many enterprises that demand aluminum ingots have high requirements on the performance and matching processing of aluminum ingots. For the processing of aluminum ingots with different supporting parts in the same batch, it is necessary to ensure that they can be distinguished and ensure a high degree of consistency in formula and performance. Processing is undoubtedly difficult to meet subsequent processing requirements

Method used

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  • Multipurpose cast ingot distribution device for aluminum ingot production
  • Multipurpose cast ingot distribution device for aluminum ingot production
  • Multipurpose cast ingot distribution device for aluminum ingot production

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Start the mold part 3 to make it move horizontally or obliquely under the action of external power, and use the space between the parallel molds 303 to block the drive gear 2021, so that it drives the drive plate 202 to rotate, and the rotating shaft 201 rotates on the rotary bearing 104 at the same time. Drive the liquid distribution plate 203 to rotate, and the aluminum liquid in the liquid separation plate enters through the liquid storage chamber 204, and one end of the liquid storage chamber is open, and the aluminum liquid can be continuously filled into it.

[0054] When the liquid dispenser 205 moves to the top, the distance that the lower liquid dispensing rod 2054 is inserted into the upper liquid dispensing rod 2052 is the largest. The height of the liquid level of the aluminum liquid is such that when the liquid dispenser 205 moves downward to the point where the liquid dispenser tip 2057 is in full contact with the liquid dispenser head 2058 under the action...

Embodiment 2

[0058] The other operation methods remain unchanged, by replacing the dispensing tip 2057 of different shapes, or replacing the dispensing bottom support 20583 of different thickness, so that the enclosed space surrounded by the dispensing tip 2057 and the dispensing head 2058 is different, and the corresponding different models are replaced. The mold 303 realizes simultaneous casting of aluminum alloy ingots of different shapes and or different weights in the same batch during the ingot casting operation, which ensures the distinction of subsequent processing and the requirements of different weights, and is more able to meet the requirements for the composition of different parts of the same equipment Complete consistency.

Embodiment 3

[0060] By replacing multiple different liquid-dispensing tips 2057 and / or liquid-dispensing heads 2058 and matching different molds 303 at the same time, a batch of aluminum alloy ingots with different weights and shapes can be cast at the same time, and the liquid-dispensing plate can be rotated for one rotation at most. The number of different aluminum alloy ingots that can be cast in the circle.

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PUM

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Abstract

The invention discloses a multipurpose cast ingot distribution device for aluminum ingot production. The device comprises a supporting portion, a liquid distribution portion and a die portion, the supporting portion comprises a first transverse bracket and a second transverse bracket which are arranged at the bottom side by side, a vertical bracket is arranged between the first transverse bracket and the second transverse bracket, and a rotating bearing is arranged on the upper portion of the vertical bracket; the liquid distribution portion comprises a rotating shaft connected with the rotating bearing; a driving disc and a liquid distribution disc are mounted at the two ends of the rotating shaft, and a liquid storage cavity is formed in the outer side of the liquid distribution disc; liquid distributors are arranged in the liquid distribution disc in a radial shape, and liquid distribution openings are formed in the joints of the outer sides of the liquid distributors and the liquid distribution disc; the die portion is arranged on the lower portion of the liquid distribution portion and comprises a conveying belt, and dies are arranged on the conveying belt through die connecting parts; and driving gears matched with the dies at equal intervals are arranged on the outer side of the driving disc at intervals. According to the cast ingot distribution device, electric power is saved, the production cost is reduced, and the aluminum ingot quality control accuracy and efficiency are improved.

Description

technical field [0001] The invention belongs to the field of aluminum ingot processing equipment, and in particular relates to a multi-purpose ingot distribution device for aluminum ingot production. Background technique [0002] Casting aluminum alloy is to fill the casting mold with molten metal to obtain the aluminum alloy of parts of various shapes. It has the advantages of low density, high specific strength, good corrosion resistance and casting process, and is less restricted by the structural design of parts. Divided into Al-Si and Al-Si-Mg-Cu-based medium-strength alloys; Al-Cu-based high-strength alloys; Al-Mg-based corrosion-resistant alloys; Al-Re-based heat-strength alloys. Most of them require heat treatment to achieve the purpose of strengthening the alloy, eliminating the internal stress of the casting, stabilizing the structure and the size of the part. It is used to manufacture beams, gas turbine blades, pump bodies, pylons, hubs, air intake lips and engi...

Claims

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Application Information

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IPC IPC(8): B22D39/04B22D7/12
CPCB22D39/04B22D7/12
Inventor 高海涛李浩孙玉刚
Owner 隆达铝业(烟台)有限公司
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