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A kind of preparation technology of sheet-like dry mortar and sheet-like dry mortar

A preparation process, sheet technology, applied in the direction of manufacturing tools, auxiliary molding equipment, ceramic molding machines, etc., can solve the problems of low product cost, uneven distribution, dust pollution, etc., to save product costs, wide selection, and benefit The effect of production

Active Publication Date: 2022-08-02
CHINA INST OF BUILDING STANDARD DESIGN & RES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are two main problems in its application: one is that serious dust pollution is generated when adding water and mixing at the construction site, and the other is that the discrete product form and large raw material density difference lead to easy segregation and uneven distribution of components. Product quality is not stable
[0004] However, the main problem of the above-mentioned technical solution is that more water-soluble hot-melt adhesives need to be added. The reason is that in the process of preparing sheet-like dry mortar, the mixture needs to be heated to make the water-soluble hot-melt adhesive inside The melt glue melts, however, the water-soluble hot melt glue in the molten state has high viscosity, poor fluidity, and poor diffusion ability in the particle gap of the mortar mixture. Therefore, in order to obtain sufficient In order to have sufficient strength, the mixture needs to contain a high proportion of water-soluble hot melt adhesive to form a sufficiently dense adhesive network to ensure the strength of the sheet-like dry mortar, otherwise it is easily damaged during transportation and handling
[0006] To sum up, in the existing process of preparing sheet-like dry mortar by using the hot-melt method, it is difficult to ensure that the sheet-like dry mortar has sufficient strength, and at the same time has a lower product cost, and has a faster after contact with water. Melting speed, and there are few types of water-soluble hot melt adhesives to choose from

Method used

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  • A kind of preparation technology of sheet-like dry mortar and sheet-like dry mortar
  • A kind of preparation technology of sheet-like dry mortar and sheet-like dry mortar
  • A kind of preparation technology of sheet-like dry mortar and sheet-like dry mortar

Examples

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Embodiment 1

[0064] A preparation process of flaky dry mortar, comprising the following steps:

[0065] Step S10: mixing the dry mix with the glue to obtain a wet mix;

[0066] Wherein, the dry mix is ​​prepared by mixing 20 parts by weight of cement, 70 parts by weight of river sand, 6 parts by weight of fly ash, 3 parts by weight of ethylene-vinyl acetate copolymer rubber powder, 0.1 parts by weight of hydroxypropyl methylcellulose , 0.9 parts by weight of glass fibers are obtained by mixing, and the diameter of the glass fibers is 0.3 mm; the glue solution is obtained by dissolving 1.0 parts by weight of polyvinyl alcohol in 14 parts by weight of methanol aqueous solution solvent, and in the methanol aqueous solution, the weight parts of methanol : part by weight of water=90:10;

[0067] Step S20: uniformly coat the wet mixture in step S10 on both sides of the glass fiber mesh cloth to obtain wet flaky mortar with a thickness of 3 mm;

[0068] Step S30: Dry the wet flaky mortar in ste...

Embodiment 2

[0070] A preparation process of flaky dry mortar, comprising the following steps:

[0071] Step S10: mixing the dry mix with the glue to obtain a wet mix;

[0072] Wherein, the dry mix is ​​prepared by mixing 45 parts by weight of cement, 5 parts by weight of lime, 28 parts by weight of river sand, 7 parts by weight of expanded perlite, 10 parts by weight of desulfurized gypsum, 4 parts by weight of vinyl acetate-ethylene-advanced Fatty acid vinyl ester terpolymer rubber powder, 0.3 parts by weight of methyl cellulose, and 0.7 parts by weight of polypropylene fibers are mixed, and the diameter of the polypropylene fibers is 0.3 mm; the glue solution is obtained by mixing 0.9 parts by weight of polyethylene The alcohol is dissolved in 15 parts by weight of an aqueous ethanol solution, and the average molecular weight of the polyethylene glycol is 6000. In the aqueous ethanol solution, the parts by weight of ethanol: parts by weight of water=95:5;

[0073] Step S20: uniformly coa...

Embodiment 3

[0076] A preparation process of flaky dry mortar, comprising the following steps:

[0077] Step S10: mixing the dry mix with the glue to obtain a wet mix;

[0078] Wherein, the dry mix is ​​prepared by copolymerizing 26 parts by weight of cement, 5 parts by weight of lime, 55 parts by weight of river sand, 5 parts by weight of vitrified microbeads, 4 parts by weight of slag powder, and 3.8 parts by weight of ethylene-vinyl acetate. It is obtained by mixing plastic powder, 0.2 parts by weight of carboxyethyl methyl cellulose, 0.1 parts by weight of polycarboxylate water reducer, 0.4 parts by weight of calcium chloride, and 0.5 parts by weight of polyamide fibers, and the diameter of the polyamide fibers is 0.3 mm; the glue solution is obtained by dissolving 1.8 parts by weight of xanthan gum in 15 parts by weight of methanol solvent;

[0079] Step S20: uniformly coat the wet mixture in step S10 on both sides of the glass fiber mesh cloth to obtain wet flaky mortar with a thick...

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Abstract

The invention is applicable to the field of construction mortar, and provides a preparation process of sheet-shaped dry mortar and sheet-shaped dry mortar, which comprise the following steps: mixing dry mixture with glue to obtain wet mixture; adhering the wet mixture On one or both sides of the plane of the support body, a wet flaky mortar is obtained; the wet flaky mortar is dried and hardened to remove part or all of the solvent in the wet flaky mortar to obtain a flaky dry mortar; wherein, the The dry mixture is obtained by at least mixing inorganic gelling materials and aggregates; the glue solution is obtained by dissolving a water-soluble binder in a solvent. The invention can ensure that the sheet-like dry mortar has sufficient strength, and at the same time, it can also have lower product cost, has a faster melting speed after encountering water, and can choose from many types of water-soluble binders.

Description

technical field [0001] The invention relates to the field of building mortar, in particular, to a preparation process of flaky dry mortar and the flaky dry mortar. Background technique [0002] Dry-mixed mortar is a dry powder mixed with cementitious materials, aggregates, additives and other raw materials, and is one of the most used materials in construction projects. However, there are two main problems in its application: first, serious dust pollution occurs when adding water and mixing at the construction site; Product quality is unstable. [0003] In order to solve the above-mentioned technical problems, there is a solution in the prior art to prepare sheet-like dry mortar by hot-melt method. For example, in patent EP2994283B1, water-soluble hot-melt adhesive powder is added to the dry-mixed mortar raw material and mixed to form a new mixture , by heating the mixture to melt the water-soluble hot-melt adhesive inside, and then pressing the above-mentioned mixture int...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B1/30B28B11/24B28B17/02C04B28/00C04B28/10C04B28/14
CPCB28B1/30B28B11/24B28B17/02C04B28/00C04B28/10C04B28/14C04B28/144C04B2111/00482C04B2201/50C04B14/068C04B18/08C04B24/2623C04B24/383C04B14/42C04B24/026C04B7/00C04B22/064C04B14/185C04B24/2688C04B16/0633C04B24/32C04B24/06C04B14/24C04B18/141C04B2103/302C04B22/124C04B16/0691C04B24/38
Inventor 迟碧川罗文斌王新平高鹏陈伯如郑阳
Owner CHINA INST OF BUILDING STANDARD DESIGN & RES