Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Refining agent for brass smelting and brass casting method

A technology for brass casting and refining agent, applied in the field of refining agent for brass smelting and brass casting, can solve the problems of poor surface finish of brass, easy to produce corrosion, hidden safety hazards, etc., to eliminate trachoma and pinhole problems, The effect of improving airtight quality

Active Publication Date: 2022-04-08
JINTIAN COPPER GROUP CORP NINGBO
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The airtight quality of the blank is the most important for the safety of the valve, and the airtight quality is mainly related to the problem of trachoma and pinholes in the brass blank used for the valve, because it will directly affect the inflation and pressure of the tire, and the existence of trachoma Brass valves with pinholes and pinholes cause great safety hazards to bicycles and cars during driving, and trachoma and pinholes will cause poor finish on the brass surface and are prone to corrosion. In view of this, it is necessary to ensure product quality from the source of materials. Greatly eliminate the trachoma and pinhole problems of the billet; the trachoma mainly comes from the melting and casting process of the material, and the melting impurities are not completely refined during the casting process, resulting in the existence of corrosive oxides such as silicon, calcium, iron, etc. in the billet, and at the same time The existence of gas inside the melt will also lead to a large number of clusters of fine needle-shaped pores, which need to be polished to find them, so it is urgent to develop a refining agent for valve brass smelting

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Refining agent for brass smelting and brass casting method
  • Refining agent for brass smelting and brass casting method
  • Refining agent for brass smelting and brass casting method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Taking HPb59-1 as an example, the mass percent composition of the refining agent is dolomite: balance; quartz sand: 5%; potassium chloride: 10%; sodium carbonate: 30%; cryolite: 10%; sodium aluminate: 5% %. The amount of refining agent added is 1% of the total amount of HPb59-1 ingredients.

[0030] The casting method of HPb59-1 comprises the following steps:

[0031] 1) Batching: According to the required ingredients of HPb59-1, the raw materials are 40% waste copper, 30% copper recycling, 30% scrap, zinc block, lead block, magnesium block, covering agent and refining agent, etc.;

[0032] 2) Melting: Mix 20% of the total mass of the refining agent with some copper regrinds and scraps and add them to the industrial frequency furnace. During the melting process, gradually add some zinc nuggets, then add waste copper after melting, and add the rest after the waste copper is melted. Copper recycling and leftovers, after all the materials are completely melted, test the ...

Embodiment 2

[0037] Taking HPb60-2 as an example, the mass percent composition of the refining agent is dolomite: balance; quartz sand: 5%; potassium chloride: 10%; sodium carbonate: 25%; cryolite: 10%; sodium aluminate: 5% %. The amount of refining agent added is 1.2% of the total amount of HPb60-2 ingredients.

[0038] The casting method of HPb60-2 comprises the following steps:

[0039] 1) Batching: According to the required ingredients of HPb60-2, the raw materials are 40% waste copper, 30% copper recycling, 30% scrap, zinc block, lead block, magnesium block, covering agent and refining agent, etc.;

[0040] 2) Melting: Mix 20% of the total mass of the refining agent with some copper regrinds and scraps and add them to the industrial frequency furnace. During the melting process, gradually add some zinc nuggets, then add waste copper after melting, and add the rest after the waste copper is melted. Copper scraps and leftovers, after all the materials are completely melted, test the c...

Embodiment 3

[0045] Taking HPb59-2 as an example, the mass percent composition of the refining agent is dolomite: balance; quartz sand: 5%; potassium chloride: 15%; sodium carbonate: 20%; cryolite: 10%; sodium aluminate: 5% %. The amount of refining agent added is 1.5% of the total amount of HPb59-2 ingredients.

[0046] 1) Batching: According to the ingredients required by HPb59-2, the raw materials are 40% waste copper, 30% copper recycling, 30% scrap, zinc block, magnesium block, covering agent and refining agent, etc.;

[0047] 2) Melting: Mix 20% of the total mass of the refining agent with some copper regrinds and scraps and add them to the industrial frequency furnace. During the melting process, gradually add some zinc nuggets, then add waste copper after melting, and add the rest after the waste copper is melted. Copper recycling and leftover materials, after all the materials are completely melted, the composition is tested, zinc block is added to balance, and a small amount of ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a refining agent for brass smelting, which is characterized in that: the mass percentage of the refining agent is composed of quartz sand: 5%-20%, potassium chloride: 10%-30%, sodium carbonate: 10%- 30%, cryolite: 5% to 20%, sodium aluminate: 5% to 10%, and the balance is dolomite and unavoidable impurities. The present invention purifies the copper alloy melt by controlling the addition amount of dolomite, quartz sand, potassium chloride, sodium carbonate, cryolite and sodium aluminate, greatly eliminates the trachoma and pinhole problems of the billet, and improves the casting efficiency. The airtight quality of the billet.

Description

technical field [0001] The invention relates to a refining agent for brass smelting and a brass casting method. Background technique [0002] The air valve is also called the air-tight mouth, which is mainly composed of the air valve and the seal. The valve is a machined part, and the raw material is copper and aluminum. , is an indispensable safety component in the automotive industry. Valves are usually made of brass, because brass has excellent cutting performance and ductility, but copper products are prone to corrosion during use, and react with oxygen, carbon dioxide and water in the air to form Cu 2 (OH) 2 CO 3 , referred to as patina, so the surface treatment of copper products will be done, and the commonly used methods are nickel plating, chrome plating, etc. After more than ten years of rapid development, China's valve industry has dominated the world. At present, my country's valve output accounts for more than 70% of the world's total output of valves, rank...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/06C22C1/02C22C9/01
CPCC22C1/06C22C1/02C22C9/01
Inventor 欧阳好段兴省舒孟洋
Owner JINTIAN COPPER GROUP CORP NINGBO
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products