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SPC floor embossing process

An embossing and crafting technology, applied in the field of SPC floor embossing technology, can solve the problem of high cost

Inactive Publication Date: 2021-09-14
FOSHAN SHUNDE PURETE MECHANICAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the field of home improvement, substrates such as wooden floors, PVC, LVT, WPC, and SPC floors all need paint coating protection. The coating not only needs to provide physical properties such as scratch resistance and wear resistance, but also provides visual perception of various texture patterns Appearance and touch; traditional base material texture pattern processing process: when SPC base material is produced and extruded, it is necessary to combine the color film layer and the wear-resistant layer, and the three-layer materials are heated and pressed by steel rollers. The texture needs to be embossed through the engraved lines on the surface of the steel roll. The lines pressed by the steel roll and the lines of the color film can be aligned neatly. The disadvantage of the traditional technology is: after the SPC extrusion process is carried out after the grain embossing, after the finished product The SPC base material is difficult to paint the uneven surface, paint coating protection, and visual and tactile treatment. If the spraying process is used, the cost will be too high

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A kind of SPC floor embossing technique, comprises the steps:

[0028] (1) Glue coating: the dust-cleaned substrate is sent to the glue applicator, and the glue applicator roll-coats hot-melt paint on the surface of the substrate, and the coating amount is 30g / m 2 , the surface temperature of the roller of the glue coating machine is heated to 120°C;

[0029] (2) Drying: The glued substrate passes through the drying tunnel to dry the hot-melt paint film, so that the hot-melt paint is dry, the surface is not sticky, and the pores of the substrate are filled, and the surface of the board is smoother ;

[0030] (3) Coating: The substrate after drying the hot-melt paint film is sent to the coating machine, and the coating machine adopts two single-roll coating machines:

[0031] (3.1) The first coating: the base material that finishes the hot-melt paint film drying is sent to the first single-roller coater, and the first topcoat coating is rolled on the hot-melt paint fil...

Embodiment 2

[0038] A kind of SPC floor embossing technique, comprises the steps:

[0039] (1) Glue coating: the dust-cleaned substrate is sent to the glue applicator, and the glue applicator roll-coats hot-melt paint on the surface of the substrate, and the coating amount is 30g / m 2 , the surface temperature of the roller of the glue coating machine is heated to 120°C;

[0040] (2) Drying: The glued substrate passes through the drying tunnel to dry the hot-melt paint film, so that the hot-melt paint is dry, the surface is not sticky, and the pores of the substrate are filled to make the board surface more smooth ;

[0041] (3) Coating: The substrate after drying the hot-melt paint film is sent to the coating machine. The coating machine adopts a double-roll coater. The coating wheel in the machine is pressed down by 0.2 mm according to the thickness of the substrate.

[0042] (4) Pre-curing and matting: The coated substrate is sent to the matte machine, and the surface layer of the sub...

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PUM

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Abstract

The invention discloses an SPC floor embossing process. The SPC floor embossing process comprises the following steps of (1) gluing, specifically, a base material subjected to dust cleaning is conveyed to a gluing machine, and the surface of the base material is coated with hot melt paint in a roller coating mode through the gluing machine; (2) drying, specifically, the glued base material is enabled to pass through a drying tunnel, and drying is conducted on a hot-melt paint film; (3) coating, specifically, the base material after the drying of the hot-melt paint film is conveyed to a coating machine, and the hot-melt paint film is coated with finish paint in a roller coating mode; (4) pre-curing and matting, specifically, the coated base material is conveyed to a matting machine, and the pre-curing and matting is conducted on the surface layer of the finish paint film; (5) drying, specifically, the pre-cured and matted base material is conveyed to a first UV drying machine, and the finish paint film is fully cured; and (6) embossing, specifically, the base material subjected to the finish paint film full curing is conveyed to an embossing machine, and grain and pattern embossing treatment is carried out on the surface of the base material.

Description

technical field [0001] The invention relates to the technical field of production of surface decoration materials, in particular to an SPC floor embossing process. Background technique [0002] In the field of home decoration, substrates such as wooden floors, PVC, LVT, WPC, and SPC floors all need paint coating protection. The coating not only needs to provide physical properties such as scratch resistance and wear resistance, but also provides visual perception of various texture patterns Appearance and touch; traditional substrate texture pattern processing process: when SPC substrates are produced and extruded, the color film layer and the wear-resistant layer, and the three-layer materials need to be composited together by heating and pressing with steel rollers. The texture needs to be embossed through the engraved lines on the surface of the steel roll. The lines pressed by the steel roll and the lines of the color film can be aligned neatly. The disadvantage of the t...

Claims

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Application Information

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IPC IPC(8): B05D7/26B05D7/00B05D1/38B05D1/28B05D3/00B05D3/06B44C1/24
CPCB05D7/544B05D7/546B05D7/26B05D1/28B05D3/067B05D3/007B05D1/38B44C1/24
Inventor 杨显涛李志敏霍韵辉
Owner FOSHAN SHUNDE PURETE MECHANICAL CO LTD