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A device and process for automatic packaging of secondary leads for miniature current transformers for instruments

A current transformer and secondary lead technology, which is applied in the direction of instruments, manufacturing measuring instruments, coil manufacturing, etc., can solve the problems of high proficiency requirements for employees and low production efficiency, so as to improve production efficiency, reduce carbon emissions, and reduce heating The effect of operating area

Active Publication Date: 2022-04-05
浙江炬源物联科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] The existing manual production method not only has low production efficiency, but also requires high proficiency of employees. At the same time, because each station has high requirements for brightness, it needs to be equipped with a small tin furnace. The overall energy consumption, especially the large energy loss, is urgently needed Improve the production process through automated equipment, increase production efficiency, and reduce production energy consumption

Method used

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  • A device and process for automatic packaging of secondary leads for miniature current transformers for instruments
  • A device and process for automatic packaging of secondary leads for miniature current transformers for instruments
  • A device and process for automatic packaging of secondary leads for miniature current transformers for instruments

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Embodiment

[0034] Example: such as figure 1 As shown in the figure, a device for automatically encapsulating the secondary leads of miniature current transformers for instruments includes a special tooling for placing and processing each miniature current transformer, an assembly line, and a feeding module 1, an on-line module 2, and an assembly line arranged sequentially on the assembly line. Winding module 3, welding module 4, thread cutting module 5, wire insertion module 6 stations, and there is a tooling return channel under the assembly line;

[0035] like Figure 2-Figure 5 As shown, the tooling includes a base 7 and an upper cover 13, the base is provided with a placement groove for placing the micro current transformer 12 to be processed, the bottom of the base is provided with a magnetic steel, and the two sides of the base are respectively provided with a positioning pin 8, a guide column 10 and Felt clips 11, the upper cover is provided with positioning holes 15 correspondin...

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Abstract

The invention discloses an equipment and process for automatically packaging secondary lead wires of micro current transformers for instruments, including a special tooling for placing and processing each micro current transformer, an assembly line, and a feeding module and an on-line module arranged sequentially on the assembly line , winding module, welding module, tangent module, and plug-in module stations, and the loading module, on-line module, winding module, welding module, tangent module and plug-in module are sequentially carried out in the form of an assembly line. Line module station technology; there is a tooling return channel under the assembly line to complete the entire cycle of production and processing technology. Through the present invention, not only can most of the original key manual operation procedures be automatically completed by the equipment, the production efficiency can be improved, the production consistency of the products can be ensured, and the demand for the number of operators and process capabilities can be greatly reduced, and the auxiliary welding equipment By automatically controlling the height of the liquid level, the heating operation area can be greatly reduced, and the demand for post lighting can be reduced, thereby reducing the overall production energy consumption.

Description

technical field [0001] The invention relates to the technical field of instrument processing, in particular to a device and a process for automatically packaging secondary leads of a miniature current transformer for an instrument. Background technique [0002] Most of the enameled wire diameters of the existing miniature current transformers with lead-out wires are below 0.2mm. Because the enameled wire is too thin, the product is small and compact, and has high requirements for production technology; at present, manual production is generally used. Put the wire package wound by the machine into the casing, wind the lead wires to two wires of different colors according to the requirements, then cut off the tail wires, and then manually complete the process of dipping flux and tin, and finally separate the two wires Insert it into the fixing hole of the shell, and then through potting and fixing, manual insertion of connectors, performance inspection, and twisted wires to re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/10G01R3/00
CPCH01F41/10G01R3/00
Inventor 陈江陵包俊明曹炳钧柳伟斌孙正东林宏伟王佐图莫瀚程
Owner 浙江炬源物联科技有限公司