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Yield statistical method for steel cord stranding equipment

A statistical method and technology for steel cords, applied in the field of steel cord production, can solve the problem of not being able to know the exact amount of wire taken up by workers, and achieve the effects of reducing operating costs, saving material costs, and improving management efficiency

Pending Publication Date: 2022-05-10
湖北三江航天江北机械工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the total output can only be estimated by calculating how many full rounds of thread take-up, and it is impossible to know the precise amount of thread take-up of each shift worker

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0009] The present invention will be further described in detail below in conjunction with specific examples.

[0010] The output statistics method for steel cord plying equipment includes an editable logic controller and a wire take-up meter detection device, and the wire take-up meter detection device includes a meter counting wheel and a sensor; the details are as follows:

[0011] 1) In the day shift or night shift, the programmable logic controller converts the input pulse signal sent by the sensor in real time to obtain the cumulative take-up value a0 until the full take-up value a1 of the I-shaped wheel is reached, and the full take-up value a1 is recorded into the cumulative value b1 of the total output, and record the full turn value a1 and the corresponding shift into the cumulative value c1 of the memory, and at the same time clear the accumulated value a0 to re-accumulate; The value a0 stops accumulating;

[0012] 2) Between day shift and night shift handover or b...

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PUM

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Abstract

The invention discloses a yield statistical method for steel cord stranding equipment, which comprises the following steps of: in a white shift or a night shift, performing real-time conversion to obtain an accumulated take-up value a0 until a take-up spool full-round value a1 is reached, recording the take-up full-round value a1 into a total yield accumulated value b1, and recording the take-up full-round value a1 and a corresponding shift into a memory accumulated value c1; and during handover between the white shift and the night shift or between the night shift and the white shift, when the take-up spool is not full, reading an intermediate take-up accumulated value a2 obtained when the current shift is finished, and continuously accumulating from the intermediate take-up accumulated value a2 in the next shift until the take-up spool full-shift value a1 is reached. The single output of white shift, the single output of night shift and the total output can be inquired in real time, an operator can adjust the process in time according to the actual situation to check the wire breakage rate fault, accurately calculate the core wire use amount, timely guide workers to operate, save the material cost, greatly improve the management efficiency and reduce the operation cost.

Description

technical field [0001] The invention belongs to the technical field of steel cord production, and in particular relates to a production statistics method for steel cord plying equipment. Background technique [0002] The full-wheel finished steel cord produced by the steel cord plying equipment is directly applied to the tire frame material. In the production process of the steel cord factory, the manufacturer's take-up I-shaped wheel has a fixed length, and workers need to know the current take-up work in real time. The output of the character wheel and the cumulative output of the current shift also need to be inquired about the cumulative output and the output of a certain batch of wires in real time, so that not only can the amount of core wire be accurately calculated, but also the current output can be known in real time. At present, the total output can only be roughly calculated by calculating how many full rounds of thread take-up, and it is impossible to know the p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/18G06Q50/04G05B19/05
CPCG06F17/18G06Q50/04G05B19/05Y02P90/30
Inventor 曹家郝邵有福肖霞董涛涛刘玉存
Owner 湖北三江航天江北机械工程有限公司