Process for coating a substrate
A substrate and coating technology, applied in the direction of surface coating liquid devices, coatings, paper coatings, etc., can solve problems such as lack of coating
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Method used
Examples
Embodiment 1A
[0061] A medium density fiberboard (MDF) substrate is placed on a conveyor belt moving at a speed of 15 m / min, and a white pressure paint emulsion (pbw represents parts by weight) comprising the following components is applied:
[0062] 26.7pbw of water;
[0063] T of 20.7pbw gAcrylic polymer at 34°C;
[0064] 16.8pbw of pigment;
[0065] 31.5pbw of filler mix; and
[0066] 4.3pbw additive mixture at 15-20g / m 2 The amount applied to the MDF substrate. The pressure paint is dried by passing the MDF substrate through an oven at a temperature of 150-200° C. and a pressure of about 1 N / mm 2 A pair of calender rolls presses and cures the pressure coating.
[0067] On the coating film formed in this way, use a curtain coating machine at 100g / m 2 A white solventborne topcoat (Proff 355NCS S-0502Y available from Akzo Nobel Wood Coatings AB Sweden, diluted to 50 wt% solids) was applied. The topcoat is cured by passing the substrate through a second oven.
[0068] The entire pr...
Embodiment 1B
[0069] Embodiment 1B (comparative example)
[0070] As a control, a coated MDF substrate was prepared using the same conditions, but without pressure coating. In the first step, a solvent-borne sealant coating (Proff Surf 150 available from Akzo Nobel Wood CoatingsAB Sweden) is applied; m 2 amount applied. In order to obtain a substrate with the same performance and appearance as in Example 1A, the sealant coating must be applied at 100 g / m 2 amount applied.
[0071] Contrast that with Example 1A, where 100% more solvent had to be used to obtain a coated MDF substrate with the same performance and appearance. Furthermore, the energy consumption of the entire process is higher in this comparative example due to the greater amount of solvent that has to be evaporated off.
Embodiment 2A
[0073] A medium density fiberboard (MDF) substrate was placed on a conveyor belt moving at a rate of 15 m / min, and the white pressure paint of Example 1A was applied at 15-20 g / m 2 The amount applied to the MDF substrate. The pressure paint is dried by passing the MDF substrate through an oven at a temperature of 150-200° C. and a pressure of about 1 N / mm 2 A pair of calender rolls presses and cures the pressure coating.
[0074] On the coating film formed in this way, use a curtain coating machine at 100g / m 2 A white topcoat (IC 102 Ikeawhite No. 5, available from Akzo Nobel Wood Coatings AB Sweden, diluted to 35 wt% solids) was applied. The topcoat is cured by passing the substrate through a second oven.
[0075] The entire process takes place on a single line without removing the substrate from the conveyor belt.
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Abstract
Description
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Application Information
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