Acoustic absorber with barrier facing

a technology of absorber and barrier, applied in the field of absorbers, can solve the problems of not allowing sound waves to pass, releasing particulates into the air, and high cost of known solutions to achieve appreciable absorption at low frequencies

Inactive Publication Date: 2009-07-09
EI DU PONT DE NEMOURS & CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0011]a facing for covering the core on at least one major surface, the facing comprising a porous flash spun plexifilamentary film-fibril sheet having a coherent surface, having a basis weig

Problems solved by technology

Therefore, known solutions to achieve appreciable absorption at low frequencies tend to be expensive.
While the fiber-based sound absorbers are generally inexpensive and are an effective solution for sound absorption over a wide frequency range, they have inherent disadvantages, such as possible release of particulates into the air, collection of dust and harboring bacteria and mold on their surface and inside the voids, as the area is not cleanable.
Facings which are acoustically reflective undesirably contribute to the ambient noise.
Thin, commonly 6-35 micrometers, impervious film facings are acoustically transparent in the low and mid frequencies, but they are acoustically reflective at high frequencies, as such they do not allow sound waves to pass.
Thin film facings also have a serious drawback of not being durable enough to sustain everyday use and should be a

Method used

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  • Acoustic absorber with barrier facing
  • Acoustic absorber with barrier facing
  • Acoustic absorber with barrier facing

Examples

Experimental program
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examples

Test Methods

[0044]Basis Weight was measured by the method of ASTM D 3776, modified for specimen size, and reported in units of g / m2.

[0045]Tensile Strength was measured according to ASTM D5035 and reported in units of N / 25.4 cm.

[0046]Gurley Hill Porosity was measured according to TAPPI T460 and reported in seconds.

[0047]Frazier Air Permeability was measured according to ASTM D737-75 in CFM / ft2 at 125 Pa differential pressure.

[0048]Hydrostatic Head was measured according to AATCC TM 127, DIN EN 20811 with a test rate of 60 cm of H2O per minute.

[0049]Parker Surface Smoothness was measured according to TAPPI 555 at a clamping pressure of 1.0 MPa and is reported in micrometers.

[0050]Specific Airflow Resistance is equivalent to the air pressure difference across a sample divided by the linear velocity of airflow measured outside the sample and is reported in Ns / m3. The values reported herein were determined based on the air permeability measurements as follows. The volumetric air flow Q w...

examples 1-2

[0058]Absorbers according to the invention were formed using a layer of open cell melamine foam (from Illbruck Acoustic Inc., Minneapolis, Minn.) having a thickness of 13 mm, a basis weight of 9.4 kg m3 and a specific airflow resistance of 120 rayls. A 0.1 mm thick, 17 g / m2 basis weight nylon 6,6 spunbond scrim was laid on both sides of the foam and the scrims and foam were quilted together using a pattern of approximately 11 cm×11 cm diamonds. The example absorbers were made by the lamination process described below. A vinyl acetate water based glue (WA 2173 available from efi Polymers, Denver, Colo.) was applied by a roller onto one surface of the quilted foam layer at a rate of approximately 0.3 kg / m2. A melt blown polyester nonwoven layer having a thickness of 20 mm, a basis weight of 0.33 kg / m2, and a specific airflow resistance of 130 rayls was laminated to the quilted foam layer to form the absorber core. A flash spun nonwoven facing available from DuPont under the trade name...

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Abstract

An acoustic absorber includes a core of acoustically absorbing material having two major surfaces, and a facing for covering the core on at least one major surface. The facing comprises a porous flash spun plexifilamentary film-fibril sheet having a coherent surface and comprising a plurality of pores having a pore diameter between about 100 nm and about 20,000 nm and a mean pore diameter of less than about 20,000 nm. The use of the facing improves the acoustic absorption of ambient sound at a frequency below about 1200 Hz. The facing provides a barrier to moisture and particles including microorganisms so that the absorber is suitable for use in environments in which cleanliness is critical.

Description

BACKGROUND OF THE INVENTION[0001]1. Field of the Invention[0002]The invention relates generally to an acoustic absorber, particularly for use in building interiors, that is highly resistant to the penetration of water and fine particles including microorganisms and is essentially sound transparent in the voice frequency range.[0003]2. Description of the Related Art[0004]Acoustically absorbing materials are known in the art for use reducing the amount of noise and / or reverberation within a given space, such as a building interior. Acoustically absorbing materials, i.e., materials having a high absorption coefficient, reduce noise by absorbing acoustic energy. There are various types of acoustically absorbing materials. One of the most common types utilizes fibrous materials to dissipate sound energy by friction within the interfibrous voids. In general, the greater the thickness and the higher the density of the absorber, the greater is the acoustic absorption of the absorber, partic...

Claims

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Application Information

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IPC IPC(8): E04B1/84
CPCE04B1/8409E04B2103/04E04B9/04
Inventor LEVIT, NATALIA V.TEATHER, ERIC W.
Owner EI DU PONT DE NEMOURS & CO
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