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Centrifugal concrete pile die production process

A technology for concrete piles and a production method, which is applied to the production field of centrifugal concrete pile moulds, can solve the problems of unsatisfactory quality of mould products, difficulty in unifying the size of trapezoidal grooves, poor overall coaxiality of steel moulds, etc. De-welding process and sanding process, saving welding rod and grinding wheel, reducing the effect of producing finished products

Active Publication Date: 2009-07-29
JIANGSU HAI HENG BUILDING MATERIAL MACHINERY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0035] 2. The quality of mold products is not satisfactory:
[0036] 1) The plane trapezoidal groove of the tongue and groove board is planed and processed by a planer, and the processing accuracy is poor. leakage;
[0037] 2) The whole set of steel molds is a single-section steel mold obtained after single-section turning, which is connected one by one to form a complete set of steel molds. The overall coaxiality of the steel molds is poor, and the molds are easy to jump when the concrete piles are produced by a centrifuge. continue to produce
[0038] 3) The running wheel is a cast steel running wheel, which may have sand holes, which will affect the overall strength of the mold

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0104] Embodiment 1, the production technology of centrifugal concrete pile formwork is as follows:

[0105] First, prepare the following artifacts:

[0106] Tongue-groove board: the strip-shaped board is pickled, descaled, cold-drawn directly to the precise size, after calibration, and then made with loop bolt eyes, for use;

[0107] Pipe wall: The hot-rolled plate is directly and accurately cut into a rectangle of the required size by a shearing machine, and then pressed into shape by a press, for later use

[0108] Longitudinal bars and ring bars: Cut the hot-rolled plates into strips of the required size for use;

[0109] Tabs, bolts: Spare

[0110] End plate: bend the strip-shaped plate through a press to obtain a ring-shaped plate for use;

[0111] Running wheel: Bending the strip-shaped plate through a press to make the outer ring of the running wheel; bending a strip-shaped plate of another size to make the inner ring support plate of the running wheel, and then the...

Embodiment 2

[0125] Embodiment 2, the production technology of centrifugal concrete pile formwork is as follows:

[0126] 1. Prepare the following components:

[0127] Groove plate: After pickling and removing scale, the strip plate is directly cold-drawn to the precise size by the cold drawing tool, and at the same time pull out the groove of the groove plane, after correction, and then punch the eye of the bolt for standby;

[0128] Pipe wall: Cut the hot-rolled plate into a rectangle of the required size by a shearing machine, reserve the processing amount, and then press it on a press to form a long groove with a cross-section of the required shape, and use gas cutting or metal cutting to process it The excess part of the joint end face is spare;

[0129] Longitudinal bars and ring bars: Cut the hot-rolled plates into strips of the required size for use;

[0130] Tabs, bolts: Spare

[0131] End plate: bend the strip-shaped plate through a press to obtain a ring-shaped plate for use;...

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PUM

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Abstract

The invention relates to a production method of centrifugal concrete pile form, which comprises the following steps: firstly, prepare required components, including tongue and groove plate, pipe wall, longitudinal reinforcement, ring reinforcement, loop, bolt, end plate, running wheel ; Then, the parts are connected in order and spot welded as a whole to obtain a half-piece steel mold; finally, the half-piece steel mold and the whole mold are finished, and the whole mold is turned to obtain a finished product. In the method of the present invention, the tongue-and-groove plate and the pipe wall are directly cold-drawn to the precise size by the cold-drawing equipment and the mold, which saves materials, saves the process, and improves the quality; the end plate and the running wheel are all bent and formed by the press. It is made to save steel; the overall turning ensures the overall coaxiality of the steel mold. The invention saves steel, saves procedures, saves materials (welding rods, grinding wheels) and produces higher quality products.

Description

(1) Technical field: [0001] The invention relates to a production method of a centrifugal concrete pile form, in particular to a production method of a centrifugal concrete pile form for manufacturing prestressed concrete piles for construction. (two) background technology: [0002] Prestressed centrifugal concrete piles for construction include the most common prestressed centrifugal pipe piles and the most recent prestressed centrifugal square piles. Both of them are produced by rotating the centrifugal concrete pile form at a high speed on the centrifuge, so that the concrete contained in the centrifugal concrete pile form moves with the high-speed centrifugal movement of the mold to produce it, because it is convenient for large-scale industrial production and the produced prestressed concrete The pile has good compactness, high strength, and strong bearing capacity, and it has increasingly replaced the traditional production of concrete piles cast by vibration method. ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/24
Inventor 刘立峰王玉文
Owner JIANGSU HAI HENG BUILDING MATERIAL MACHINERY CO LTD
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