Shell pass multi-cavity type multi-layer bed fixed bed reactor

A fixed-bed reactor and reactor technology, applied in chemical/physical processes, chemical instruments and methods, etc., can solve the problems of high equipment operating costs, uneven heat transfer of devices, and low reaction waste heat, and improve heat exchange efficiency. , The effect of reducing kinetic energy consumption and improving production capacity

Active Publication Date: 2008-07-02
西安航天华威化工生物工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing devices have the following problems: 1. The production capacity of a single device is limited, which cannot meet the needs of market development; 2. When the device is in use, the energy consumption per unit output is large, the effective utilization rate is low, and the operating cost of the device is high; 3. The device is mobile The heat is uneven, and the temperature difference inside the equipment is large; 4. The residual heat of the reaction is too little to be fully utilized

Method used

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  • Shell pass multi-cavity type multi-layer bed fixed bed reactor
  • Shell pass multi-cavity type multi-layer bed fixed bed reactor
  • Shell pass multi-cavity type multi-layer bed fixed bed reactor

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Embodiment Construction

[0034] see figure 1 , At present, the shell-and-tube fixed-bed reactor adopts the structure of one chamber on the shell side, which consumes a lot of energy per unit of output, low effective utilization rate, and high equipment operating cost; it is easy to cause heat concentration and it is difficult to remove it uniformly; And the residual heat of reaction is too little to be fully utilized.

[0035] see figure 2 , image 3 , further elaborating on the structure implemented by the utility model: this tubular fixed-bed reactor includes an upper head tube box 1, an upper tube plate 2, a first section shell 4, a reaction tube 5, a first section shell block Plate 8, middle tube sheet 9, second section shell 13, lower tube sheet 14, lower head tube box 15, second section shell side baffle plate 16, etc. constitute the main body of the reactor, and are set on the first section shell 4 There is a first section of the upper ring road 3 and a first section of the lower ring road ...

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Abstract

The invention relates to a multi-layered fixed-bed reactor, a shell side of which has a plurality of chambers. Currently, all the fixed-bed reactors with shells and tubes adopt a shell-side structure as a chamber, thus causing uneven heat transfer, insufficient heat exchange and worse utilization of residual heat. The shell of the invention is composed of an upper shell and a lower shell, and between an upper cannular plate and a lower cannular plate inside each shell, two shell-side baffles are arranged along the shell axial direction and divide the shell into three chambers, and reaction tubes as well as three semicircular traverse baffles are arranged inside the chambers at the two sides, thus forming cross current and parallel flow as a flow form of heat-exchanging mediums between tubes. Under the condition of existing equipments, the capacity of manufacturing large-scale reactors is doubled by the invention; the reactors are applicable for catalysts with high load and have balanced reaction, even heat transfer and sufficient heat exchange and the utilization of residual heat is more complete.

Description

Technical field: [0001] The utility model relates to a shell-side multi-cavity multi-layer fixed-bed reactor, which is mainly used in the field of large-scale acrylic acid and other fields where multi-layer fixed beds are used for gas-phase oxidation reaction. Background technique: [0002] With the rapid development of the chemical industry, the requirements for chemical equipment are becoming more and more large-scale. The large-scale chemical equipment has great benefits in terms of ease of operation, energy saving and consumption reduction, and reduction of production and operation costs. The existing devices have the following problems: 1. The production capacity of a single device is limited, which cannot meet the needs of market development; 2. When the device is in use, the energy consumption per unit output is large, the effective utilization rate is low, and the operating cost of the device is high; 3. The device is mobile The heat is not uniform, and the temperatu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J8/04
Inventor 邰向阳赵仕哲郭新峰
Owner 西安航天华威化工生物工程有限公司
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