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Bar stock pneumatic radial impact blanking method with high-efficiency and precision

A technology of precision blanking and bar material, applied in the field of low energy consumption, near net and high efficiency precision forming, can solve the problems of low material utilization rate, low production efficiency, poor cutting section quality, etc., and achieve good section quality, wide processing range, good quality effect

Inactive Publication Date: 2008-07-23
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] The blanking of metal bars widely exists in the preparation process of cold extrusion, die forging, metal chain pins, rolling bearing rollers, pin standard parts and shaft parts, and in these blanking processes, the amount of blanking is huge, At present, traditional shearing, sawing, high-energy cutting and other blanking methods have problems such as low material utilization rate, large blanking force, high energy consumption, low production efficiency and poor blanking section quality to varying degrees.

Method used

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  • Bar stock pneumatic radial impact blanking method with high-efficiency and precision

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Embodiment Construction

[0011] The pneumatic radial impact high-efficiency and precise blanking method of the bar material of the present invention utilizes the fatigue fracture mechanism of the bar material, and the blanking mold is driven by the cylinder to compress and load the bar material radially. The working contour curve of the blanking mold adopts a cycloid, driven by the cylinder piston, it makes a radial impact movement. The bar is fixed and still, and the 7 impact cylinders arranged evenly and the 7 blanking molds driven by it are moved in sequence, so that the load is continuously applied along the radial direction of the bar, which promotes the generation and expansion of the fatigue crack of the bar, thus Complete precision blanking. In order to realize blanking of bars with different diameters, replaceable blanking molds are used.

[0012] The blanking device of the present invention is shown in Figure 1, and this pneumatic radial impact precision blanking device comprises base 9, is...

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Abstract

The invention discloses a bar stock pneumatic radial impact high-efficiency precise blanking method. In the method, the bar stock is arranged on a pneumatic radial impact precise blanking device and the main working parts of the blanking device comprise a blanking sleeve, an elastic pad sleeve, a bar stock fixing sleeve, an impact cylinder, a piston and a blanking die. The impact cylinder works sequentially under the control of a control system and drives the blanking die to load the bar stock along the radial direction continuously; cracks are extended from the surface of the bar stock along the radial direction to the center of the circle by a fatigue breaking device of the bar stock, thus achieving the blanking and gaining good quality of the profile.

Description

technical field [0001] The invention belongs to the technical field of low energy consumption, near-net and high-efficiency precision molding, and relates to a blanking method, in particular to a high-efficiency and precise pneumatic radial impact blanking method for bars. The method utilizes a pneumatic radial impact high-efficiency precision blanking device, The principle of pneumatic impact is adopted to realize the circumferential generation, expansion and fracture of fatigue cracks on the bar under periodic radial loading, and finally complete the blanking. Background technique [0002] The blanking of metal bars widely exists in the preparation process of cold extrusion, die forging, metal chain pins, rolling bearing rollers, pin standard parts and shaft parts, and in these blanking processes, the amount of blanking is huge, At present, traditional shearing, sawing, high-energy cutting and other blanking methods have problems such as low materia...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D28/02B21D28/14B21D28/20B21D28/04B21D28/18
Inventor 赵升吨唐勇王振伟
Owner XI AN JIAOTONG UNIV
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