Method for establishing and using difference thick laser assembly solder plate forming limit picture

A forming limit map, laser tailor welding technology, applied in special data processing applications, instruments, electrical digital data processing, etc. The production process is complicated

Inactive Publication Date: 2009-01-28
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0009] This method can only judge the failure of the welding zone material and the base metal before tailor welding, but cannot reflect the failure of the base metal after tailor welding; in the forming limit test of tailor welded blanks, it is difficult to capture the necking phenomenon of the welding zone material, and it is difficult to obtain stable The test results
[0010] 3) Only consider the forming limit of the thin side base metal afte

Method used

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  • Method for establishing and using difference thick laser assembly solder plate forming limit picture
  • Method for establishing and using difference thick laser assembly solder plate forming limit picture
  • Method for establishing and using difference thick laser assembly solder plate forming limit picture

Examples

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Effect test

Embodiment 1

[0057] Example 1: Figure 5 (a) shows the sample of laser tailor-welded blank box-shaped part with differential thickness, and the dangerous area (21) is the fillet and side wall position of the thin side of the box-shaped part; the measured strain in the dangerous area of ​​the tailor-welded blank box-shaped part And it is divided into the strain (22) of the base metal on the thin side after tailor welding and the strain (23) of the material in the welding zone, and they are plotted in the forming limit diagram of laser tailor-welded blanks with different thicknesses, as shown in Figure 5 As shown in (b); it can be seen that the strain value (22) of the dangerous area of ​​the thin side base metal after tailor welding is lower than the FLC (18) of the thin side base metal after tailor welding, and the strain value of the dangerous area of ​​the welding zone material ( 23) are lower than the FLC (19) of the material in the welding zone, indicating that the box-shaped part can...

Embodiment 2

[0058] Example 2: Figure 5 (c) shows the hemispherical bulging test piece formed by different thickness laser tailor welded blanks, and the dangerous area (24) is located at the top area of ​​the hemispherical bulging piece; the strain in the dangerous area of ​​the tailor welded blank hemispherical bulging piece is measured and distinguished is the strain (25) of the base metal on the thin side after tailor welding and the strain (26) of the material in the welding zone, which are plotted in the forming limit diagram of laser tailor-welded blanks with different thicknesses, as shown in Figure 5 As shown in (d); it can be seen that the strain value (26) in the dangerous area of ​​the welding zone material is lower than the FLC (19) of the welding zone material, and the strain value (25) in the dangerous area of ​​the thin side base metal after tailor welding is already Exceeding the FLC (18) of the thin side base metal after tailor welding indicates that the dangerous area (...

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Abstract

The invention relates to a method for establishing and using failure criteria for a laser tailor-welded blank with different thicknesses. The method is mainly used for judging the necking or the fracture of the laser tailor-welded blank with different thicknesses and for estimating the forming performance. The method for establishing a forming limit diagram of the laser tailor-welded blank with different thicknesses comprises the following steps: the tailor-welded blank forming limit diagram is formed by combining a welding area material, and a forming limit curve of the thin tailor-welded lateral mother plate; and the forming limit curve of the tailor-welded material adopts the M-K theory and is obtained by calculating performance parameters by combining the tail-welded area material. The method for using the forming limit diagram of the laser tailor-welded blank with differential thicknesses comprises the following steps: the strain value of the danger part of the part of the tailor-welded blank is measured and is divided into the strains of the welding area and the thin lateral mother plate; the measured strain is compared with the welding area corresponding to the strain, and the forming limit curve of the thin tailor-welded lateral mother plate, and whether the part of the tailor-welded plate loses effectiveness is judged. The method for establishing and using the failure criteria for the laser tailor-welded blank with different thicknesses accurately establishes the forming limit diagram, predicts successfully the failure of the tailor-welded plate, and effectively estimates the forming performance.

Description

technical field [0001] The invention relates to the field of sheet metal forming processing, and relates to a method for establishing and using a failure criterion for laser tailor welded blanks with differential thickness, which is mainly used for accurately judging the necking or cracking of laser tailor welded blanks with differential thickness, and evaluating its formability. Background technique [0002] Differential thickness laser welded blank refers to the laser welding of two thin plate materials with different thicknesses after blanking and before stamping to meet the performance and thickness requirements of parts in different parts. Different thickness laser tailor welded blanks have many advantages such as reducing body weight, improving safety, and reducing manufacturing costs. At present, they have been widely used in the complete vehicle manufacturing of major automobile factories in Europe, the United States, and Japan. The front floor of the domestic FAW Aud...

Claims

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Application Information

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IPC IPC(8): G06F17/50
Inventor 陈炜侯波吕盾岳陆游贝建伟李新城
Owner JIANGSU UNIV
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