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Explosive core of heat-resisting wear-resistant flux-cored wire

A technology of flux-cored welding wire and flux-cored, applied in welding medium, welding equipment, welding/cutting medium/material, etc., can solve the problems of short working time, low efficiency and large splash.

Inactive Publication Date: 2011-04-27
西安信和科技开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the surfacing welding operation of the covered welding bridge is simple, flexible and convenient, but the disadvantage is low efficiency; the solid welding wire has strong rigidity and good process performance, but the excessive alloying elements are limited; the composition of the flux-cored welding wire is easy to adjust, and the required composition can be obtained according to the needs surfacing alloy, and submerged arc or gas shielded welding has high deposition efficiency, which is more suitable for enterprise production
At present, the raw materials of the existing flux-cored welding wire are mainly composed of high-carbon ferrochrome, nickel powder, silicon rare earth, lead powder, ferromolybdenum, ferro-titanium, etc. Some welding wires contain toxic gases, which are harmful to the human body. Gas protection, large splash, drug skin is not easy to fall off
The temperature resistance of the existing heat-resistant steel welding wire is usually below 1100°C. For example, the solid welding wire H25Cr3Mo2MnV used by domestic steel and electric power companies to repair rolls still has low wear resistance in high-temperature environments, and the working time is too short. The rolls are often replaced. This greatly affects the production efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0009] The composition of the drug core raw material of the present embodiment is: ferro-titanium powder accounts for 48% of the total weight of the drug core, ferrochrome powder accounts for 31% of the total weight of the drug core, coke powder accounts for 1% of the total weight of the drug core, ferrosilicon powder accounts for 6% of the total weight of the drug core, silicon-manganese alloy powder accounts for 5% of the total weight of the drug core, niobium powder accounts for 4% of the total weight of the drug core, nickel powder accounts for 2% of the total weight of the drug core, vanadium iron powder accounts for the total weight of the drug core 2% by weight, rare earth 0.2% of the total weight of the drug core, rutile 0.3% of the total weight of the drug core, marble 0.2% of the total weight of the drug core, fluorite powder 0.2% of the total weight of the drug core, and mica 0.1% of total weight.

[0010] In this embodiment, the flux core accounts for 40% of the to...

Embodiment 2

[0013] The composition of the drug core raw material in this embodiment is: ferro-titanium powder accounts for 51% of the total weight of the drug core, ferrochrome powder accounts for 30% of the total weight of the drug core, coke powder accounts for 1.5% of the total weight of the drug core, ferrosilicon powder accounts for 6% of the total weight of the drug core, silicon manganese alloy powder accounts for 5% of the total weight of the drug core, niobium powder accounts for 1% of the total weight of the drug core, nickel powder accounts for 2% of the total weight of the drug core, vanadium iron powder accounts for the total weight of the drug core 2% by weight, rare earth 0.4% by weight, rutile 0.3% by weight, marble 0.2% by weight, fluorite powder 0.4% by weight, mica by weight 0.2% of total weight.

[0014] In this embodiment, the flux core accounts for 38% of the total weight of the welding wire.

[0015] The impact value of the welding wire impact test block prepared i...

Embodiment 3

[0017] The composition of the drug core raw material in this embodiment is: ferro-titanium powder accounts for 54% of the total weight of the drug core, ferrochrome powder accounts for 30% of the total weight of the drug core, coke powder accounts for 1.5% of the total weight of the drug core, ferrosilicon powder accounts for 5% of the total weight of the drug core, silicon-manganese alloy powder accounts for 5% of the total weight of the drug core, niobium powder accounts for 1% of the total weight of the drug core, nickel powder accounts for 1% of the total weight of the drug core, vanadium iron powder accounts for the total weight of the drug core 1% by weight, rare earth accounts for 0.2% of the total weight of the drug core, rutile accounts for 0.2% of the total weight of the drug core, marble accounts for 0.4% of the total weight of the drug core, fluorite powder accounts for 0.2% of the total weight of the drug core %, mica accounts for 0.5% of the total weight of the dr...

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PUM

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Abstract

The invention relates to a raw material composition of a flux core of an ovenproof and wearable flux-cored welding wire. Ferro-titanium powder accounts for 48 to 56 percent of the total weight of the flux core; ferrochrome powder accounts for 28 to 32 percent; coke powder accounts for 1 to 2 percent; ferrosilicon powder accounts for 4 to 8 percent; silicon-manganese alloy accounts for 2 to 8 percent; niobium powder accounts for 0.8 to 4 percent; nickel powder accounts for 0.6 to 5 percent; ferrovanadium powder accounts for 1 to 4 percent; rare earth accounts for 0.1 to 0.5 percent; rutile accounts for 0.1 to 0.3 percent; marble accounts for 0.1 to 0.6 percent; fluorite powder accounts for 0.1 to 0.8 percent; isinglass accounts for 0.1 to 0.6 percent; the heat resistance of the produced welding wire reaches 1,200 DEG C, the hardness reaches over 52 HRC; and the welding wire has extremely strong inoxidizability, heat resistance and fatigue impact performance.

Description

technical field [0001] The invention relates to a metal surfacing material, in particular to a flux core of a heat-resistant and wear-resistant flux-cored welding wire. Background technique [0002] In the welding industry, it is often necessary to manufacture or repair the surface of parts with poor surface wear resistance and high temperature resistance. The welding materials used include coated welding bridges, solid welding wires and flux-cored welding wires. Among them, the surfacing welding operation of the coating welding bridge is simple, flexible and convenient, but the disadvantage is low efficiency; the solid welding wire has strong rigidity and good process performance, but the excessive alloying elements are limited; the composition of the flux-cored welding wire is easy to adjust, and the required composition can be obtained according to the needs surfacing alloy, and submerged arc or gas shielded welding has high deposition efficiency, which is more suitable f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/362
Inventor 王维王彦辉
Owner 西安信和科技开发有限公司