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Novel apparatus used for film engraving and dotting of thin-film solar cell

A technology of solar cells and thin films, applied in circuits, electrical components, laser welding equipment, etc., can solve the problems of inconsistent marking quality, repeated lines, repeated points, etc., to avoid marking errors, automatic and accurate alignment, and realize alignment bit effect

Inactive Publication Date: 2010-08-11
WUHAN LINGYUN PHOTOELECTRONICS SYST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method has a certain improvement in marking speed compared with the original one, and can mark solar thin film cells with large format and special graphics, it still needs the substrate of solar thin film cells to move on the mobile workbench, and the speed is bound to be limited by the large format. The movement speed of the worktable is limited, and due to the vibration of the worktable during the movement process, the engraved film and the dotted line will be uneven and unstable, and the large-format precision X---Y mobile workbench is in the whole marking equipment The cost will account for more than half of the cost, resulting in a high cost of marking a single substrate. In the large-format working state, the marking must be completed in blocks, and there will inevitably be problems of repeated lines and points. At the same time, the overall structure is relatively still complicated
However, if the normal focusing method is still used—that is, the focusing mirror is placed under (behind) the scanning lens, no zoom processing is performed. Due to the limitation of the diameter of the focusing mirror, at present, the maximum format can only be guaranteed to be 300mm*300mm. It is far lower than the requirements for the format of the engraved substrate, and because it cannot be processed by zooming, the marking quality of the position of the far angle and the position of the near point is inconsistent, and there are differences in laser power and spot size.

Method used

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  • Novel apparatus used for film engraving and dotting of thin-film solar cell
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  • Novel apparatus used for film engraving and dotting of thin-film solar cell

Examples

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Effect test

Embodiment 1

[0034] Example 1: Marking and producing thin-film solar cell substrates 1-8 with a cell spacing of 20mm in length and 10mm in width, and a width of 1000mm×1000×0.8mm. Front electrode pattern production: Place the transparent conductive film of ITO, ZNO or SNO2 with the size of 1000mm×1000×0.8mm face up into the first marking area in Figure 1, the auxiliary roller feeding mechanism 1 on the mirror table 1-9 -7, under the control of the industrial computer 1-10, we use the In-Sight 5400 series vision sensor of Cognex Corporation (COGNEX) as an independent vision system to deploy in this application environment, and cooperate with its vision software to implement The automatic alignment function, industrial computer 1-10 data analysis allows the laser generator 1-3 to accurately position the object. In a standard application environment, the entire response time of image evaluation is about 180 milliseconds, and its resolution is 640*480 pixel units.

[0035] The automatic camera p...

Embodiment 2

[0039] Example 2: Marking and producing thin-film solar cell substrates with a cell spacing of 30mm in length and 10mm in width, and a width of 1200mm×800×0.6mm.

[0040] Front electrode pattern production: place the transparent conductive film of size 1200mm×800×0.6mm face down into the first marking area in Figure 1, the auxiliary roller feeding mechanism 1-7 on the mirror table 1-9, in the industrial control The control of the machine 1-10 moves forward slowly, the same as the above steps. After the solar film substrate reaches the specified position, the automatic camera positioning subsystem 1-6 realizes the search for the positioning line on the transparent conductive film surface, and immediately stops it when found Feeding mechanism 1-7. After positioning, we use a digital laser sensor to detect the height of the current thin-film solar panel surface to the vibrating lens, and directly go to the marking software through the corresponding interface to modify the current re...

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Abstract

The invention relates to a new device used for scribing and pointing of a thin film solar cell. The device comprises a laser, a support pedestal, an automatic focusing control subsystem, an automatic photographing positioning subsystem, an optical platform, an industrial control computer, a power supply and a dynamic galvanometric scanning subsystem. The device is characterized in that a feeding mechanism is arranged on the optical platform, wherein, the support pedestal, the automatic focusing control subsystem and the automatic photographing positioning subsystem are arranged on one side surface of the optical platform. An X-Y-axis galvanometric scanning unit, a Z-axis front focusing unit and the laser are arranged in a beam of the support pedestal. The industrial control computer is respectively connected with the laser, the X-Y-axis galvanometric scanning unit, the Z-axis front focusing unit and the power supply by cables. The invention has the advantages of simple structure, standard process, low production cost, easy mass production, wide scanning range, small focusing spot, good consistency, automatic and accurate positioning, high working efficiency, and the like, thereby being capable of being widely applied in scribing, pointing and other production fields of amorphous silicon solar cells.

Description

Technical field [0001] The invention relates to a laser marking equipment, in particular to a device for marking and marking thin-film solar cells. Background technique [0002] At present, laser processing technology has been widely used in the production of amorphous silicon thin-film solar cells to realize the scribing and dotting of solar cells. The Chinese patent number ZL200710072812 solar cell laser marking equipment uses an XY galvanometer and a dedicated large-format X---Y worktable to realize the marking of the cells. Although this method has a certain improvement in marking speed compared with the original, and can mark large-format and special-patterned solar thin-film batteries, it still requires the substrate of the solar thin-film battery to move on a mobile workbench, and the speed is bound to be affected by the large-format The movement speed of the worktable is limited, and due to the vibration of the worktable during the movement process, uneven and unstable p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L31/18B23K26/00B23K26/04B23K26/362
CPCY02P70/50
Inventor 王锋吴华
Owner WUHAN LINGYUN PHOTOELECTRONICS SYST
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