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Cylinder circumferential-seam plasma welding method

A technology for plasma welding and container cylinders, which is applied in plasma welding equipment, household containers, welding equipment, etc., can solve problems such as incomplete penetration, interruption of welding process, and difficult and accurate measurement of blunt edge height, so as to achieve good welding quality Effect

Active Publication Date: 2011-02-02
云南大为化工装备制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0014] However, the traditional "Y" groove, because the height of the blunt edge is not easy to measure accurately during the processing process, will cause the height of the blunt edge to exceed the standard in some places. Even if the height of the blunt edge does not exceed the standard, the cylinder will produce longitudinal Movement, generally people think that the plasma arc is very narrow and has no width, but in fact the plasma arc has a certain width, so the material on the non-blunt edge groove will be melted during the welding process, resulting in an increase in welding thickness
Therefore, once the cylinder moves and the welding torch cannot follow the movement in time, the arc column will deviate from the weld bead, thereby increasing the welding thickness, causing defects such as incomplete penetration and pores, and even interrupting the welding process.

Method used

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  • Cylinder circumferential-seam plasma welding method
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  • Cylinder circumferential-seam plasma welding method

Examples

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Effect test

Embodiment 1

[0034] Example 1. The inner diameter of the cylinder is 2000mm, the plate thickness is 14mm, and the material is zirconium (Zr-60702).

Embodiment 2

[0035] Example 2. The inner diameter of the cylinder is 2000mm, the plate thickness is 14mm, and the material is stainless steel (304).

[0036] Because the thickness of the plate exceeds the one-time penetration thickness, the new "Y"-shaped groove pattern of the present invention is provided with grooves on the butt side, and the wide side of the groove is set on the inner wall of the cylinder (that is, the new "Y" shape is inverted) . Strictly control the length and diagonal length difference in the process of blanking and beveling of the cylinder. After rolling into the cylinder, the roundness of the cylinder must be strictly controlled. When the two cylinders are paired, the pairing gap and wrong edges must be strictly controlled. the amount. The roundness tolerance is too large, which will affect the welding quality.

[0037] For this plate thickness material, perform welding qualification according to regulations, determine the welding process parameters of plasma welding,...

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Abstract

The invention discloses a method for welding circular seams of a vessel by plasma welding. A laser head (18) for aiming at a weld bead is arranged on a plasma welder head, an upper large protective cover (19) is arranged on the front side of a welding seam, and a lower large protective cover (4) is arranged on the back side of the welding seam, wherein the upper large protective cover is arrangedon a plasma welding torch at the front side of the weld bead, and the lower large protective cover is arranged on a tool capable of automatically aiming at the welding position in vessel cylinder; and the welding seam adopts a novel Y-shaped groove beveled edge to finish the welding for the circular welding seam of the vessel cylinder automatically and continuously. The method is applied to the welding the circular welding seam of the vessel cylinder made of zirconium, nickel, titanium, stainless steel and alloys, and composite plate materials, and has the remarkable advantages of good welding quality, high welding efficiency, and protective gas conservation, and the reduction of the labor intensity of operators.

Description

Technical field [0001] The invention relates to a plasma welding method for welding the circumferential seam of a container cylinder, which is mainly used for welding the circumferential seam of a container cylinder and belongs to the field of metal container manufacturing. Background technique [0002] The plasma welding system uses the compressed arc between the electrode and the workpiece (transferred arc), the compressed arc between the electrode and the nozzle (non-transferred arc), or two arcs to heat the metal at the same time, so that the two pieces of metal are combined. [0003] Plasma welding is characterized by concentrated energy, high temperature, and fast welding speed; the arc is straight and stable, and it can weld thinner and thinner workpieces; the arc length change has a relatively small effect on the weld formation; the arc does not contact the workpiece. There is no danger of tungsten in the welding seam; the welding heat input is small, and the welding qualit...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K10/02B23K33/00B23K101/12
Inventor 王坚顾绍珏陈荣伟谢梅生钟松志
Owner 云南大为化工装备制造有限公司