Shape evaluation method, shape evaluation device, and 3d inspection device

An evaluation method and evaluation device technology, applied in the direction of measuring devices, optical devices, instruments, etc., can solve the problems of difficult inspection results, inspection results that cannot be strictly reproduced, and image reproducibility that cannot be fully obtained, and achieve continuous inspection process, The effect of the simple inspection process

Inactive Publication Date: 2010-03-24
TOYOTA JIDOSHA KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the inspection process of the surface shape that is usually carried out, the relative position of the imaging device that captures the highlighted line to the inspection object (that is, the imaging field of view) and the position of the light source are not strictly fixed. Therefore, even if the inspection object The surface shape of the object is the same, and the image reproducibility of the captured highlight line may not be sufficiently obtained.
Therefore, the surface of the object inspected by these methods cannot be strictly reproduced, and it is difficult to stabilize the inspection results.

Method used

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  • Shape evaluation method, shape evaluation device, and 3d inspection device
  • Shape evaluation method, shape evaluation device, and 3d inspection device
  • Shape evaluation method, shape evaluation device, and 3d inspection device

Examples

Experimental program
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Embodiment 1

Below, refer to Figures 1 to 15 The shape evaluation apparatus and shape evaluation method according to Example 1 of the present invention will be described. In this embodiment, an example of evaluation of the surface shape of an automobile body as an evaluation object will be described.

[0026]

figure 1 A shape evaluation device 1 for evaluating the surface shape of an automobile body (hereinafter referred to as "workpiece") as an evaluation object is schematically shown. The shape evaluation device 1 includes a measurement unit 10 that optically measures the external shape of the workpiece 5 , and an arithmetic processing unit 30 that acquires measurement data measured by the measurement unit 10 and analyzes the input measurement data. Hereinafter, each structure will be described in detail.

[0027]

The measuring unit 10 is a known device for three-dimensional shape measurement. Specifically, this device optically measures the external shape of the workpiece 5 and s...

Embodiment 2

In this embodiment, since the object to be evaluated is created imaginary, there is no need for a measuring unit to specifically measure its shape. In the present embodiment, the surface shape of the object to be evaluated is evaluated on a virtual basis. Therefore, as Figure 16 As shown, in the shape evaluation device 1', the simulation device 50 that virtualizes the object to be evaluated is connected to the arithmetic processing unit 30 described in the above-mentioned embodiment. In addition, in this embodiment, an example in which the arithmetic processing unit 30 and the simulation device 50 are configured separately is given, but they may also be configured by an integrated computer. Hereinafter, an example in which such a shape evaluation device 1' evaluates the surface shape of a panel that is virtually constructed on the simulation device 50 is hypothetical, using Figure 17 The flow chart shown is described.

[0055]

First, the shape data of a panel constructed ...

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Abstract

To appropriately evaluate a surface shape of an object to be inspected regardless of the relative positions of a light source and an image-taking device with respect to the object. When evaluating a surface shape, it includes a shape recognition step for recognizing the surface shape of the object to be evaluated, a representative point extraction step for extracting a representing point from therecognized surface shape of the object to be evaluated, a shape specifying step for specifying a shape for a predefined area around the extracted representing point, a vector defining step for defining a light source direction vector with respect to each of the representing points, a representing point select step for selecting, from among all of the representing points, only representing points for which imaginary reflection vectors corresponding to the light source direction vectors are contained within a predefined range from an imaginarily defined direction, and a highlight line creation step for creating a highlight line that is imaginarily generated on the surface of the object to be evaluated based on the highlight point group, i.e., a group of all of the selected representing points, wherein an evaluation of the surface shape of the object to be evaluated is performed based on the created highlight line.

Description

technical field [0001] The present invention relates to a shape evaluation method and a shape evaluation device for three-dimensionally evaluating the surface shape of an evaluation object such as a vehicle, and also relates to a three-dimensional inspection device for three-dimensionally inspecting the surface shape of an inspection object. Background technique [0002] Generally, as a method of evaluating the appearance quality of automobiles and the like, shape inspection called highlight inspection is performed to three-dimensionally evaluate the surface shape of an object to be evaluated. In this high-brightness inspection, the light emitted from a light source such as a fluorescent lamp is parallelized, and the object to be evaluated is inspected based on the flow of a stripe-shaped light pattern formed on the surface of the object to be evaluated, which is obtained by irradiating the object through a slit or the like. surface shape. In such a highlight inspection...

Claims

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Application Information

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IPC IPC(8): G01B21/20G01B11/25
CPCG01B11/25G01B11/254G01M5/0033G01N21/8806G06F17/16G06T7/521
Inventor 三田太一蔦森秀夫中川浩行
Owner TOYOTA JIDOSHA KK
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