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Metal bar material and pipe material precision hot helical rolling and blanking roller and blanking method thereof

A technology of metal rods and rolls, which is applied in the fields of low carbon steel, metal bar and pipe precision hot cross rolling blanking and its blanking, low alloy steel and bearing steel metal materials, medium carbon steel, and can solve the problem of material Low utilization rate, poor cutting section quality, low productivity and other problems, to achieve the effect of good section quality and low cost

Inactive Publication Date: 2012-08-22
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to solve the problems of low material utilization rate, large blanking force, high energy consumption, low productivity and poor quality of blanking section in the current blanking methods such as shearing, sawing, and high-energy cutting.

Method used

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  • Metal bar material and pipe material precision hot helical rolling and blanking roller and blanking method thereof
  • Metal bar material and pipe material precision hot helical rolling and blanking roller and blanking method thereof
  • Metal bar material and pipe material precision hot helical rolling and blanking roller and blanking method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0016] Such as Figure 4 A blanking example of pre-rolling a V-shaped ring groove on a bearing steel pipe with a diameter of 31mm, a thickness of 6mm, and a length of 3000mm is shown. The diameter is 200mm, the helix angle β=1.47°, the basic pitch is 16.16mm, and the The length of the rib forming area is 180°, the length of the spiral rib finishing area is 180°, the maximum width of the rib is 2.525mm, and the maximum height is 3.03mm. Bearing steel pipe 1 with a thickness of 31 mm, a thickness of 6 mm, and a length of 3000 mm is pushed into the skew rolling mill as figure 2 As shown, two cross-rolling rolls 1 and 2 with the same pass shape, their axes intersect at an angle of 2.94° in the vertical plane projection of the two rolls, and intersect with the rolling center line at an angle of 1.47°, α=1.47°, two The rotation of the rolls is the same, and the bearing steel pipe 1 rotates in the opposite direction under the action of the rolls, and moves axially along the center ...

Embodiment 2

[0018] Such as Figure 5 An example of pre-rolling a V-shaped ring groove on a round bar of No. 45 steel with a diameter of 41mm and a length of 2000mm is shown. The diameter is 240mm, the helix angle is β=2.3°, and the basic pitch is 30.3mm , the length of the spiral rib forming area is 210°, the length of the spiral rib finishing area is 150°, the maximum width of the rib is 3.03mm, and a pair of rolls with a maximum height of 4.04mm are installed on the skew rolling mill and heated to 1100°C The diameter is 41mm, the length is the 45# steel round bar stock 1 of 2000mm, pushes in the skew rolling mill as figure 2 As shown, two skew rolling rolls 12 and 23 with the same pass shape, their axes intersect at an angle of 4.6° in the vertical plane projection of the two rolls, and intersect with the rolling center line at an angle of 2.3°, α=2.3°, two The rotation of the rolls is the same, and the round bar 1 rotates in the opposite direction under the action of the rolls, and m...

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Abstract

The invention belongs to the technical field of metal plastic making, particularly provides a metal bar material and pipe material precision hot helical rolling and blanking roller and a blanking method thereof, and are applicable to low carbon steel, medium carbon steel, low alloy steel and bearing steel metal material. The invention processes a spiral ledge which presents in a V-shaped ring slot on a spiral hole type roller, forms the V-shaped ring slot on the metal bar and pipe materials, utilizes the characteristics of a steel blue brittleness area to exert a certain force to shear the prefabricated V-shaped ring slot, stimulates the crack to extend to the periphery from the surface of the metal bar and pipe materials along the radial direction, and thereby the constant size blanking is completed and good section quality is obtained. The invention has the advantages that: the helical rolling V-shaped ring slot belongs to plastic making and has no metal waste, and has the notable technological economic advantages of energy saving, material saving, high efficiency, excellent quality, low cost and the like.

Description

technical field [0001] The invention belongs to the technical field of metal plastic forming, and particularly provides a roll and a blanking method for precision hot cross rolling blanking of metal bars and pipes, and is suitable for low-carbon steel, medium-carbon steel, low-alloy steel and bearing steel metal Material. technical background [0002] The blanking problem of metal bars and tubes widely exists in the material preparation process of various parts. At present, cutting methods such as shearing, sawing, and high-energy cutting have problems such as low material utilization rate, large cutting force, high energy consumption, low productivity, and poor cutting section quality. Contents of the invention [0003] The purpose of the present invention is to solve the problems of low material utilization rate, large cutting force, high energy consumption, low productivity and poor cutting section quality in current cutting methods such as shearing, sawing and high-en...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B27/02B21B19/02
Inventor 刘晋平胡正寰曲国波王宝雨杨翠苹贾瀚龙
Owner UNIV OF SCI & TECH BEIJING