Method for improving tobacco-drying process capability

A technology of process capability and process capability index, applied in the fields of tobacco preparation, application, tobacco, etc., can solve the problems of consuming more man-hours, increasing the labor cost and time cost of the optimization process, and achieving the effect of improving process capability.

Active Publication Date: 2011-06-15
LONGYAN CIGARETTE FACTORY
View PDF2 Cites 16 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the existing optimization of process parameters is based on the results of sampling and testing the outlet shreds in the drying process, and the result is the comprehensive effect of multiple process parameters in the drying process, the pass rate of the sample test results cannot fully reflect The control effect of each process parameter in the silk drying process in the whole production process requires technical personnel with rich experience to find out the specific reasons and give corresponding solutions to optimize the process control. For technical personnel with less experience , it is obviously very difficult, and it often takes a lot of man-hours to conduct repeated trials to achieve a good optimization effect, which will inevitably increase the labor cost and time cost of the optimization process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for improving tobacco-drying process capability
  • Method for improving tobacco-drying process capability
  • Method for improving tobacco-drying process capability

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0039] The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

[0040] Definitions of terms involved in the present invention are first given. Process capability refers to the ability of the process to meet the technical requirements. Specifically, it refers to the actual processing capability of the process in a stable state, that is, the ability to ensure product quality. The process referred to here refers to the process of the comprehensive action of five basic quality factors such as operator, machine, raw material, process method and production environment, that is, the production process of product quality. Product quality is the comprehensive performance of the various quality factors in the process. For any production process, product quality always exists in a decentralized manner. If the process capability of the process is higher, the dispersion of product quality cha...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a method for improving the tobacco-drying process capability. The method comprises the following steps of: acquiring raw data of a plurality of process parameters of a tobacco-drying process; according to the raw data, calculating the process capability index of all process parameters respectively; according to a preset process capability evaluation function, converting the process capability indexes to obtain process capability evaluation values; performing weighted average of the obtained process capability evaluation values to obtain the batch process capability evaluation value of the current batch; and judging whether the batch process capability evaluation value reaches the preset threshold value, if the batch process capability evaluation value does not reach the preset threshold value, checking whether the process capability evaluation values of all process parameters of the current batch reach the preset threshold value and performing optimal operation of the process parameters, of which the process capability evaluation values do not reach the preset threshold value. In the method, the batch process capability evaluation value of the current batch is obtained by calculating the dispersibility of the characteristic values of all process parameters of the tobacco-drying process to determine the batch having problems, and the process parameters having defects are traced, so that a solid foundation is provided for technicians to adjust and optimize the tobacco-drying process.

Description

technical field [0001] The invention relates to the drying technology of tobacco shredded shredded leaves, in particular to a method for improving the process capability of the shredded shredded drying process. Background technique [0002] In the process of cigarette processing and silk making, the silk drying process is the core process of the silk making process, and its treatment effect directly affects the quality of cigarette products. Therefore, stabilizing the parameters of the silk drying process, meeting the design requirements of the silk drying process, and improving the ability of the silk drying process are beneficial to the improvement of the quality of cigarettes. The quality and stability of cigarette products are of great significance. [0003] The current evaluation of the silk drying effect is based on the conformity of the leaf shreds exported from the silk drying machine by sampling inspection, and the parameters of the silk drying process are optimized...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/04
Inventor 邱龙英江家森邱崇伟钟文焱何善君林天勤林苗俏曹琦陈满金张炜陈妍珣吴永生
Owner LONGYAN CIGARETTE FACTORY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products