Numerical control multifunctional horizontal wrapping machine

A multi-functional, wrapping machine technology, applied in the direction of electromechanical devices, transportation and packaging, manufacturing motor generators, etc., can solve the problems of reducing the service life of the controller, failing to achieve the cooling effect, uneven product surface, etc., to achieve enhanced adhesion sexual effect

Active Publication Date: 2011-10-26
GOLD CUP ELECTRIC APP CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The above-mentioned equipment has the following defects: (1) During the wrapping process of film tape and glass filament, the tension adjustment is all mechanical, which changes greatly during the entire operation of the equipment. It is very easy to cause product quality problems such as excessive insulation thickness, unevenness, skipped wires, broken wires, and broken tapes of the winding wire products after wrapping the film and glass filaments, and it is difficult for the operator to control; (2) Only rely on one traction wheel to rotate Determine the line speed to control the speed of the wrapping head, but the winding wire still slips on the traction wheel, and the wrapping pitch drifts seriously; (3) After the product comes out of the oven, its temperature is still very high, although the insulation The paint has been cured at high temperature, but the insulating paint on its surface is easily adhered to the passive traction wheel due to the high temperature, making the product surface uneven and not smooth, and the product surface quality is obviously inferior; (4) Inside the sintering controller The water cooling generally adopts heat exchange cycle cooling. This method cannot achieve the cooling effect when t

Method used

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  • Numerical control multifunctional horizontal wrapping machine
  • Numerical control multifunctional horizontal wrapping machine
  • Numerical control multifunctional horizontal wrapping machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] refer to figure 2 , this embodiment includes an electric constant tension pay-off rack 1, a straightening wheel 2, a four-sided polishing device 3, a warm water washing device 204, a hot air drying device 205, an anti-oxidation device 6, and a CNC servo motor 33-1 and NC constant tension device 34, insulating film eccentric or concentric wrapping device 7, high-frequency sintering and high-frequency sintering head cooling device 8 with infrared temperature sensor 35 and secondary cooling water device 36 installed, auxiliary oven 9 , water cooling and on-line high voltage detection device 10, air pressure adjustment crawler type main traction device 11, first painting device 12-1, equipped with CNC servo motor 33-3 and servo constant tension device 38-1 first insulating ribbon concentric wrapping device 13-1, second painting device 12-2, equipped with CNC servo motor 33-4 and servo constant tension device 38-2 second insulating ribbon concentric wrapping device 13...

Embodiment 2

[0039] refer to image 3 , the difference between this embodiment and Embodiment 1 is that the present embodiment does not have a first painting device 12-1, and a numerically controlled servo motor is installed. 33-3 and servo constant tension device 38-1 first insulating ribbon concentric wrapping device 13-1, second painting device 12-2, equipped with CNC servo motor 33-4 and servo constant tension device The second insulating ribbon concentric wrapping device 13-2 of 38-2, the third painting device 12-3, the slave pulling device 17, the drying device 18, and the cold air cooling device 19 form a film sintering machine.

Embodiment 3

[0041] refer to Figure 4 The difference between this embodiment and Embodiment 1 is that the present embodiment does not have a high-frequency sintering and a high-frequency sintering head cooling device 8, an auxiliary oven 9, a water cooling device 36 equipped with an infrared temperature sensor 35 and a secondary cooling water device 36. The cooling and online high voltage detection device 10 forms a film wire wrapping machine.

[0042]In the present invention, the electrical constant tension winding method is used to solve the problems of wire core pull and pitch drift caused by unstable tension; the surface of the copper wire is cleaned by warm water and high pressure washing, which can completely clean the oil on the surface of the copper wire , strengthen the adhesion between the bare copper wire and the insulating film; use infrared to measure the surface temperature of the sintering line and feed it back to the control instrument to control the sintering temperature ...

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Abstract

The invention provides a numerical control multifunctional horizontal wrapping machine which comprises a constant tension line laying rack. The machine also comprises a straightening wheel, a four-side polishing device, a warm water washing cleaning device and a hot air blow-dry device which are installed on a first bench in order. The machine also comprises an insulation film eccentric or concentric wrapping device, a high frequency sintering and high frequency sintering head cooling device, an auxiliary oven and a water cooling and on-line high voltage detection device which are installed on a second bench in order. The machine also comprises a air pressure adjusting crawler type main draw gear, a first insulation ribbon eccentric wrapping device or concentric wrapping device, a second coating device, a second insulation ribbon eccentric wrapping device or concentric wrapping device, a third coating device, a draw gear, a drying device, and a wire arrangement collection device. The cleaning device is provided with a water heating device and a booster pump. An antioxidation device is provided between the hot air blow-dry device and the insulation film eccentric or concentric wrapping device. A constant tension device controlling film or filament disc material emptying on the wrapping head is a numerical control constant tension device. By using the numerical control multifunctional horizontal wrapping machine in the invention to wrap insulated wire, product quality and production efficiency of the insulated wire is raised.

Description

technical field [0001] The invention relates to an electrical mechanical device for producing winding wire products in the wire and cable industry, in particular to a numerically controlled multifunctional horizontal wrapping machine. Background technique [0002] Existing wire and cable industry wrapping equipment such as figure 1 As shown, it includes pay-off frame 1, straightening wheel 2, four-sided polishing device 3, cleaning device 4, drying device 5, insulating film eccentric or concentric wrapping device 6, high-frequency sintering and high-frequency sintering head cooling device 8, Auxiliary oven 9, water cooling or air cooling device 10, insulating ribbon eccentric or concentric wrapping device 13, painting device 12, traction device 17, drying device 18, wire take-up and discharge device 21 and control device. Among them, straightening wheel 2, four-sided polishing device 3, cleaning device 4, and drying device 5 are installed on the first machine in sequence fr...

Claims

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Application Information

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IPC IPC(8): H02K15/04H02K15/10B65H59/38
CPCY02P70/10
Inventor 唐红谢云岩郭孟来李行兵陈卫平
Owner GOLD CUP ELECTRIC APP CO LTD
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