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Adjustable axial asynchronous magnetic force coupler

A magnetic coupling, adjustable technology, applied in the direction of asynchronous induction clutch/brake, etc., can solve the problems of application range limitation, motor heating and failure, and achieve the effect of avoiding vibration interference, reducing loss and improving efficiency

Inactive Publication Date: 2013-07-17
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Magnetic drive technology is a new technology that uses the magnetic force generated by permanent magnet materials to realize the contactless transmission of force or torque. The device that realizes this technology is called a magnetic drive, and the magnetic coupling is one of them; The biggest feature of the magnetic coupling is that it completely seals the inner rotor and the driven shaft, turning the dynamic seal into a static seal, so it is widely used in petroleum, chemical, pharmaceutical and other industries to reduce pollution and leakage; similar to permanent magnet The principle of the motor, the magnetic coupling can be divided into two types: synchronous and asynchronous. At present, the widely used magnetic coupling is the synchronous cylindrical magnetic coupling. Under severe conditions, demagnetization will occur, which will limit its application range; in addition, under harsh working conditions, how to realize the low-load start-up and full-load operation of the motor, how to effectively solve the problem of motor heating and failure when the motor load starts, and realize the coupling High-efficiency transmission is one of the key issues to expand the application range of magnetic couplings. Based on the above characteristics, it is necessary to study asynchronous cylindrical magnetic couplings.

Method used

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  • Adjustable axial asynchronous magnetic force coupler
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  • Adjustable axial asynchronous magnetic force coupler

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The working principle of embodiment 1: as figure 1 As shown, when the cylindrical outer rotor 5 rotates with the motor, the permanent magnet 6 arranged on its inner surface will form a rotating magnetic field in the air gap. According to the principle of electromagnetic induction, in the cylindrical inner rotor 18 An induced current is generated on the surface of the copper strip 10, and the current interacts with the rotating magnetic field to cause the inner rotor 18 to receive an electromagnetic torque in the same direction as the rotating magnetic field, thereby causing the inner rotor 18 to rotate; during the rotation of the outer rotor 5, At this time, when the hand wheel 11 is rotated, the friction wheel driving wheel 12 will move while rotating, which will cause the friction wheel driven wheel 13 to generate rotational motion, and the movement mode between the friction driven wheel 13 and the sleeve II4 is gear teeth. At this time, the sleeve II4, sleeve I3, and...

Embodiment 2

[0028] Embodiment 2: on the basis of embodiment 1, as figure 2 As shown, the transmission mechanism consisting of the inner rotor assembly ① and the outer rotor assembly ② consists of a conical outer rotor 5 containing a permanent magnet 6, a conical spacer sleeve 7 fixed on the base 17, and a conductor embedded in it. The cone-shaped inner rotor 18 is formed, and its purpose is to simultaneously change the facing area and the size of the air gap between the permanent magnet 6 and the conductor, so as to control the output torque better and faster; in addition, the radial direction of the coupling is reduced. Dimensions to meet some occasions where space is limited.

Embodiment 3

[0029] Embodiment 3: as Figure 5 As shown, the speed regulating device is similar to that in Embodiment 1. The transmission mechanism consists of a cylindrical outer rotor 5 containing a permanent magnet 6, a cylindrical spacer 7 fixed to the base 17, and a cylindrical inner rotor. 18, the structure of the inner rotor 18 includes inner rotor inner layer 19 and inner rotor outer layer 20, the inner rotor inner layer 19 is a solid rotor, the material is steel or cast iron, and the outer surface is plated with 2-5 mm thick Copper is the outer layer 20 of the inner rotor, thus forming a double cylinder structure. The working principle of this structure is the same as that of the solid rotor type, but it has the advantages of high transmission performance, good starting characteristics, and convenient processing.

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Abstract

The invention relates to the technical field of mechanical engineering transmission, in particular to an adjustable axial asynchronous magnetic force coupler. The adjustable axial asynchronous magnetic force coupler is mainly suitable for power transmission devices in the industries such as mines, metallurgy, aviation and the like. The coupler comprises an inner rotor assembly (1), an outer rotorassembly (2), a speed regulation device (3) and a distance sleeve (7), wherein the speed regulation device (3) is composed of a sleeve III (2), a sleeve I (3), a sleeve II (4), a rotation handwheel (11), a friction wheel driving wheel (12), a friction wheel driven wheel (13), a fixed sleeve (14) and double lines of angular contact ball bearings (15). The speed regulation device (3) of the adjustable axial asynchronous magnetic force coupler causes a meshed area between a permanent magnet (6) and a copper bar (10) to be changed by movement transmission between the friction wheel driving wheel and the friction wheel driven wheel, thereby realizing the purpose that the linearity of an output torque is stably changed, realizing the soft start function of the motor, and expanding the application range of the magnetic force coupler. In addition, the transmission mechanism formed by the inner rotor assembly and the outer rotor assembly is searched, the transmission mechanism which can provide stable torque, large power and high efficiency under different occasions is proposed, and the function of the magnetic force coupler is expanded.

Description

technical field [0001] The invention relates to the technical field of transmission in mechanical engineering, in particular to an adjustable axial asynchronous magnetic coupling, which can be used in power transmission devices between motors and loads in mining, metallurgy, aviation and other industries or in other related mechanisms. Background technique [0002] Magnetic drive technology is a new technology that uses the magnetic force generated by permanent magnet materials to realize the contactless transmission of force or torque. The device that realizes this technology is called a magnetic drive, and the magnetic coupling is one of them; The biggest feature of the magnetic coupling is that it completely seals the inner rotor and the driven shaft, turning the dynamic seal into a static seal, so it is widely used in petroleum, chemical, pharmaceutical and other industries to reduce pollution and leakage; similar to permanent magnet The principle of the motor, the magne...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K49/04
Inventor 杨超君管春松芦玉根
Owner JIANGSU UNIV
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