Torch-flame cutting process for super-thick steel plates

A flame cutting, extra-thick steel plate technology, applied in gas flame welding equipment, manufacturing tools, metal processing equipment, etc., can solve the problems affecting flange profile, cutting surface roughness, verticality out of tolerance, heavy workload, etc. , to meet the production requirements, the cutting process is simple, and the production cost is reduced.

Inactive Publication Date: 2012-07-04
CITIC HEAVY INDUSTRIES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] For a long time, it has been difficult to control the cutting quality of thick steel plate flame cutting, and even the situation of impenetrable cutting
At present, the end flanges of large-scale mining mills are generally made of thick steel plates with a thickness of more than 350mm. When cutting materials by flame cutting, the cutting parameters are set according to experience, resulting in serious out-of-tolerance roughness and verticality of the cutting surface. If the verticality of the surface is greater than 10mm, or even more than 20mm, the cutting quality cannot be guaranteed, which will affect the pressure of the flange; loss, seriously affecting production efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] The steel plate to be cut is selected as a steel plate with a thickness of 250mm and a material of Q345A, and is cut into a test block with a width of 550mm.

[0014] Stand the test block up, 550mm as the cutting thickness, and start flame cutting; place the test block on the CNC flame cutting machine, the surface of the test block is perpendicular to the cutting nozzle of the CNC flame cutting machine, and the height of the cutting nozzle from the surface of the steel plate to be cut is 28mm , set the cutting speed in the CNC flame cutting machine to 60mm / min, the preheating time to 80 seconds, the preheating oxygen pressure to 0.55MPa, the cutting oxygen pressure to 1.3MPa, and the propane pressure to 0.15MPa; The point at a right angle is used as the cutting start point, adjust the flame intensity of the cutting nozzle so that the length of the secondary flame reaches the bottom of the steel plate to be cut, preheat at the cutting point before starting cutting, and th...

Embodiment 2

[0016] The steel plate to be cut is selected as a steel plate with a thickness of 250mm and a material of Q345A, and is cut into a test block with a width of 600mm.

[0017] Stand the test block up, 600mm as the cutting thickness, and start flame cutting; place the test block on the CNC flame cutting machine, the surface of the test block is perpendicular to the cutting nozzle of the CNC flame cutting machine, and the height of the cutting nozzle from the surface of the steel plate to be cut is 28mm , set the cutting speed in the CNC flame cutting machine as 60mm / min, the preheating time is 80 seconds, the preheating oxygen pressure is 0.6MPa, the cutting oxygen pressure is 1.5MPa, and the propane pressure is 0.16MPa; operation for cutting operations. After cutting, the roughness Ra of the cutting surface reaches 50 microns, there is no obvious groove, and the verticality is 10mm.

Embodiment 3

[0019] The steel plate to be cut is selected as a steel plate with a thickness of 250mm and a material of Q345A, and is cut into a test block with a width of 450mm.

[0020] Stand up the test block, 450mm as the cutting thickness, and start flame cutting; place the test block on the CNC flame cutting machine, the surface of the test block is perpendicular to the cutting nozzle of the CNC flame cutting machine, and the height of the cutting nozzle from the surface of the steel plate to be cut is 25mm , the cutting speed in the numerical control flame cutting machine is set to be 70mm / min, the preheating time is 70 seconds, the preheating oxygen pressure is 0.5MPa, the cutting oxygen pressure is 1.2MPa, and the propane pressure is 0.12MPa; operation for cutting operations. After cutting, the roughness Ra of the cutting surface reaches 50 microns, there is no obvious groove, and the verticality is 8mm.

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Abstract

The invention discloses a torch-flame cutting process for super-thick steel plates, which includes steps of utilizing a numerical-control torch-flame cutting machine for torch-flame cutting of the super-thick steel plates, placing a to-be-cut steel plate on the numerical-control torch-flame cutting machine while keeping the surface of the to-be-cut steel plate perpendicular to a cutting torch of the numerical-control torch-flame cutting machine and keeping the distance from the cutting torch to the surfaces of the to-be-cut steel plates ranging from 10mm to 30mm; setting cutting speed, preheating time, preheating oxygen pressure, cutting oxygen pressure and dimethylmethane pressure of the numerical-control torch-flame cutting machine; regulating flame strength of the cutting torch by utilizing the right-angle position formed between the surface of the to-be-cut steel plate and the lateral side thereof as an initial cutting point, enabling the secondary flame to be longer enough to reach the bottom of the to-be-cut steel plate, preheating the initial cutting point for a preset preheating time before initial cutting, and then turning on cutting oxygen, moving the cutting torch forwards when slag flows downwards along edges, and finally increasing moving speed of the cutting torch when the slag is discharged from the bottom until completing the normal cutting operation. The torch-flame cutting process for the super-thick steel plates is capable of guaranteeing quality of cut surfaces, is simple and stable, is safe in use and meets production requirements.

Description

technical field [0001] The invention belongs to the technical field of flame cutting, and in particular relates to a flame cutting process for extra-thick steel plates. Background technique [0002] For a long time, it has been difficult to control the cutting quality of thick steel plate flame cutting, and even the situation of cutting through is difficult. At present, the end flanges of large-scale mining mills are generally made of thick steel plates with a thickness of more than 350mm. When cutting materials by flame cutting, the cutting parameters are set according to experience, resulting in serious out-of-tolerance roughness and verticality of the cutting surface. If the verticality of the surface is greater than 10mm, or even more than 20mm, the cutting quality cannot be guaranteed, which will affect the pressure of the flange; The loss seriously affects the production efficiency. Contents of the invention [0003] In order to solve the above problems, the purpos...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K7/00
Inventor 赵朝辉
Owner CITIC HEAVY INDUSTRIES CO LTD
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