Torch-flame cutting process for super-thick steel plates
A flame cutting, extra-thick steel plate technology, applied in gas flame welding equipment, manufacturing tools, metal processing equipment, etc., can solve the problems affecting flange profile, cutting surface roughness, verticality out of tolerance, heavy workload, etc. , to meet the production requirements, the cutting process is simple, and the production cost is reduced.
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Embodiment 1
[0013] The steel plate to be cut is selected as a steel plate with a thickness of 250mm and a material of Q345A, and is cut into a test block with a width of 550mm.
[0014] Stand the test block up, 550mm as the cutting thickness, and start flame cutting; place the test block on the CNC flame cutting machine, the surface of the test block is perpendicular to the cutting nozzle of the CNC flame cutting machine, and the height of the cutting nozzle from the surface of the steel plate to be cut is 28mm , set the cutting speed in the CNC flame cutting machine to 60mm / min, the preheating time to 80 seconds, the preheating oxygen pressure to 0.55MPa, the cutting oxygen pressure to 1.3MPa, and the propane pressure to 0.15MPa; The point at a right angle is used as the cutting start point, adjust the flame intensity of the cutting nozzle so that the length of the secondary flame reaches the bottom of the steel plate to be cut, preheat at the cutting point before starting cutting, and th...
Embodiment 2
[0016] The steel plate to be cut is selected as a steel plate with a thickness of 250mm and a material of Q345A, and is cut into a test block with a width of 600mm.
[0017] Stand the test block up, 600mm as the cutting thickness, and start flame cutting; place the test block on the CNC flame cutting machine, the surface of the test block is perpendicular to the cutting nozzle of the CNC flame cutting machine, and the height of the cutting nozzle from the surface of the steel plate to be cut is 28mm , set the cutting speed in the CNC flame cutting machine as 60mm / min, the preheating time is 80 seconds, the preheating oxygen pressure is 0.6MPa, the cutting oxygen pressure is 1.5MPa, and the propane pressure is 0.16MPa; operation for cutting operations. After cutting, the roughness Ra of the cutting surface reaches 50 microns, there is no obvious groove, and the verticality is 10mm.
Embodiment 3
[0019] The steel plate to be cut is selected as a steel plate with a thickness of 250mm and a material of Q345A, and is cut into a test block with a width of 450mm.
[0020] Stand up the test block, 450mm as the cutting thickness, and start flame cutting; place the test block on the CNC flame cutting machine, the surface of the test block is perpendicular to the cutting nozzle of the CNC flame cutting machine, and the height of the cutting nozzle from the surface of the steel plate to be cut is 25mm , the cutting speed in the numerical control flame cutting machine is set to be 70mm / min, the preheating time is 70 seconds, the preheating oxygen pressure is 0.5MPa, the cutting oxygen pressure is 1.2MPa, and the propane pressure is 0.12MPa; operation for cutting operations. After cutting, the roughness Ra of the cutting surface reaches 50 microns, there is no obvious groove, and the verticality is 8mm.
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