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Medium and high dielectric constant low temperature co-fired ceramic material and preparation method thereof

A low-temperature co-fired ceramics, high dielectric constant technology, applied in the field of dielectric ceramic materials, can solve the problems of poor dielectric constant stability, low quality factor, poor co-firing performance, etc., achieving no toxic side effects, simple preparation process, Stable performance

Active Publication Date: 2013-12-25
SHENZHEN SUNLORD ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The electrical properties and process characteristics of existing low-temperature cofired ceramics (LTCC) materials with medium and high dielectric constants need to be further improved, and the following problems generally exist: 1) The sintering temperature is too high, and it is difficult to achieve 900 Low temperature sintering below ℃; 2) The frequency temperature coefficient is large or the quality factor is low, which cannot meet the requirements of high-frequency devices; 3) The dielectric constant stability is poor, which cannot meet the miniaturization requirements of high-frequency devices; 4) It is compatible with silver electrodes The co-firing performance is not stable enough, and the co-firing performance is poor; 5) It is difficult to prepare the cast slurry, and the electromagnetic performance of the tape-cast raw ceramic tape decreases after co-firing; 6) The porcelain body is relatively brittle, and it is difficult to meet the strength requirements of the device, etc.

Method used

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  • Medium and high dielectric constant low temperature co-fired ceramic material and preparation method thereof
  • Medium and high dielectric constant low temperature co-fired ceramic material and preparation method thereof
  • Medium and high dielectric constant low temperature co-fired ceramic material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] Weigh each component according to the weight percentage shown in Example 1 in Table 1 (where BaO uses the same amount of BaCO 3 , The weight ratio of the total mixture is 17.23%), the preparation method is as follows:

[0068] 1) Prepare a mixture of ceramic materials

[0069] The main phase component of the ceramic Nb 2 O 5 , ZnO, BaO, TiO 2 , ZrO 2 , Sm 2 O 3 , La 2 O 3 And Al 2 O 3 Place it in a ball mill tank and mix according to the weight percentage shown in Example 1 in Table 1 to prepare a ceramic material mixture;

[0070] 2) Grind the ceramic material mixture for the first time

[0071] Add deionized water about 1.55 times the weight of the primary ceramic material mixture to the primary ceramic material mixture prepared in step 1). After 13 hours of planetary ball milling at 300 rpm, the mixture is dried in an oven, re-milled and passed through a 200-mesh sieve. Obtain a grinding and mixing powder of ceramic materials;

[0072] 3) Calcined ceramic material mixture

[0...

Embodiment 2

[0083] Weigh each component according to the weight percentage shown in Example 2 in Table 1 (where BaO uses the same amount of BaCO 3 , The weight ratio of the total mixture is 15.68%), the preparation method is as follows:

[0084] 1) Prepare a mixture of ceramic materials

[0085] The main phase component of the ceramic Nb 2 O 5 , ZnO, BaO, TiO 2 , ZrO 2 , Sm 2 O 3 , La 2 O 3 And Al 2 O 3 Place it in a ball mill tank and mix according to the weight percentage shown in Example 2 in Table 1 to prepare a ceramic material mixture;

[0086] 2) Grind the ceramic material mixture for the first time

[0087] Add deionized water about 1.8 times the weight of the primary ceramic material mixture to the primary ceramic material mixture obtained in step 1), and dry it in an oven after being milled by planetary ball milling at 300 rpm for 20 hours, and then pass through a 200-mesh sieve after re-milling Obtain a grinding and mixing powder of ceramic materials;

[0088] 3) Calcined ceramic materi...

Embodiment 3

[0099] Weigh each component according to the weight percentage shown in Example 3 in Table 1 (where BaO uses the same amount of BaCO 3 , The weight ratio of the total mixture is 15.00%), the preparation method is as follows:

[0100] 1) Prepare a mixture of ceramic materials

[0101] The main phase component of the ceramic Nb 2 O 5 , ZnO, BaO, TiO 2 , ZrO 2 , Sm 2 O 3 , La 2 O 3 And Al 2 O 3 Place it in a ball mill tank and mix according to the weight percentage shown in Example 3 in Table 1 to prepare a primary ceramic material mixture;

[0102] 2) Grind the ceramic material mixture for the first time

[0103] Add deionized water about 1.65 times the weight of the primary ceramic material mixture to the primary ceramic material mixture prepared in step 1), dry it in an oven after 22 hours of planetary ball milling at 300 rpm, and pass through a 200 mesh sieve after re-milling Obtain a grinding and mixing powder of ceramic materials;

[0104] 3) Calcined ceramic material mixture

[0105...

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Abstract

The invention relates to a medium and high dielectric constant low temperature co-fired ceramic material. According to the medium and high dielectric constant low temperature co-fired ceramic material, a ceramic principle phase comprises the following components: 15 to 35 percent of Nb2O5, 10 to 25 percent of ZnO, 10 to 25 percent of BaO, 10 to 20 percent of TiO2, 1 to 10 percent of ZrO2, 1 to 8 percent of Sm2O3, 0 to 5 percent of Al2O3 and the balance of La2O3; a fluxing material comprises the following components: 5 to 10 percent of SnO2, 5 to 10 percent of CuO, 5 to 10 percent of SiO2, 1 to 5 percent of B2O3, 0 to 5 percent of Al2O3 and 0 to 5 percent of LiF. A preparation method comprises the following steps of: 1) preparing a primary ceramic material mixture; 2) grinding for the first time; 3) calcining; 4) preparing ground mixed powder of a secondary fluxing material and a ceramic principle phase calcined material; 5) calcining again; and 6) grinding again. According to test results, the sintering temperature is reduced to 830-880 DEG C, and the sintering contractibility rate can be controlled to be 10 to 20 percent; and the dielectric constant regulating range is 35 to 55, the dielectric loss rate is reduced to be below 0.001 and the temperature coefficient of resonant frequency is -20 to 20 ppm, so the medium and high dielectric constant low temperature co-fired ceramic material can be used for manufacturing miniature high-capacity microwave devices.

Description

Technical field [0001] The invention relates to a dielectric ceramic material, in particular to a medium-high dielectric constant low-temperature co-fired ceramic material and a preparation method thereof. Background technique [0002] The electrical properties and process characteristics of the existing low-temperature cofired ceramics (LTCC) materials with medium and high dielectric constants (LTCC) need to be further improved. The following problems generally exist: 1) The sintering temperature is too high to achieve 900 Low temperature sintering below ℃; 2) The frequency temperature coefficient is large or the quality factor is low, which cannot meet the requirements of high-frequency devices; 3) The dielectric constant stability is poor and cannot meet the miniaturization requirements of high-frequency devices; 4) With silver electrodes The co-firing performance is not stable enough, and the co-firing performance is poor; 5) the preparation of the casting slurry is difficult...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/495C04B35/46C04B35/622C04B35/64
Inventor 庞新锋包承育石吉伟漆珂李森强伍隽
Owner SHENZHEN SUNLORD ELECTRONICS