Rolling forming method of constructional steel complex special-shaped section ring-type element

A technology of special-shaped cross-section and structural steel, which is applied in the field of rolling forming of ring parts, can solve the problems of outer surface folding, affecting the dimensional accuracy and structure performance of final-rolled ring parts, and unfavorable precision rolling forming of ring parts with special-shaped cross-sections, etc., to achieve Effects of increasing stability and simplifying the interface relationship

Active Publication Date: 2013-05-15
GUIZHOU AVIATION TECHN DEV
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Problems solved by technology

Since this method adopts the rectangular pre-rolled billet to directly roll into special-shaped ring parts, it can only roll and form simple-shaped special-shaped cross-section ring parts under normal circumstances; if this method is used to roll complex-shaped special-shaped cross-section ring parts When the groove surface also has a convex table surface of the complex special-shaped cross-section structural steel ring, due to the complex metal flow of the rectangular pre-rolled billet in the rolling pass during the rolling process, the interaction interface between the rectangular pre-rolle

Method used

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  • Rolling forming method of constructional steel complex special-shaped section ring-type element
  • Rolling forming method of constructional steel complex special-shaped section ring-type element
  • Rolling forming method of constructional steel complex special-shaped section ring-type element

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[0042] The implementation of the rolling forming method of the structural steel ring with complex profiled cross-section of the present invention requires the provision of forging heating furnaces, presses, ring rolling machines, manipulators and other equipment. The specific implementation of the method will be described in detail below taking the structural steel with the material grade of 30CrMnSiNi2A as an example:

[0043] The main chemical element content (weight percentage) of the structural steel is: C content 0.27% ~ 0.34%, Mn content 1.00% ~ 1.30%, Si content 0.9% ~ 1.2%, Cr content 0.9% ~ 1.2%, The content of Ni is 1.4%~1.8%, the content of S is ≤0.015%, the content of P is ≤0.025%, the content of Cu is ≤0.025%, and the balance is Fe.

[0044] The process steps of the structural steel from bar stock to production of qualified complex shaped cross-section ring parts are as follows:

[0045] Step 1: Making a rectangular pre-rolled billet.

[0046] The rectangular pre-rolled ...

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Abstract

The invention discloses a rolling forming method of a constructional steel special-shaped section ring element and aims to roll a complex special-shaped section ring-type element which is complete in appearance, high in size accuracy and good in structure and performance, and is distributed along the external shape of the element. The technical scheme is that after being heated, constructional steel bar materials which are discharged according to specifications are formed into a rectangular pre-rolling semi-finished product through upsetting, punching and looping rolling; after being heated, the rectangular pre-rolling semi-finished product is rolled into a special-shaped pre-rolling semi-finished product by a pre-rolling inner forming module and a pre-rolling outer forming module in a pre-rolling special-shaped hole pattern, wherein the shape of the special-shaped pre-rolling semi-finished products are opposite to that of a finished rolling special-shaped section ring element; after being heated, the special-shaped pre-rolling semi-finished product is rolled into a special-shaped section ring element by a finished inner forming module and a finished rolling outer forming module, in the rolling process, the special-shaped pre-rolling semi-finished product widens along a radial direction in the finished rolling groove, and the metal inside the special-shaped pre-rolling semi-finished product flows from a place with more metal to a place with less metal according to preset volume flow rates. The ring element is mainly used for barrel-type revolved bodies of an aviation aircraft.

Description

technical field [0001] The invention relates to a rolling forming method of a ring piece, in particular to a rolling forming method of a ring piece with complex special-shaped cross-section of structural steel. Background technique [0002] With the rapid development of industries such as aviation, aerospace, ships, nuclear energy, gas turbines, and wind power generation, higher requirements are placed on the forming dimensional accuracy, structure and performance of ring parts, and the rolling technology of ring parts is also moving towards With the development in the direction of near-net shape, the cross-sectional shape of rolled-formed ring parts is becoming more and more complex, and the difficulty of roll-forming is becoming more and more difficult. How to obtain ring parts distributed along the shape of parts is the premise of precision roll-forming. [0003] The Chinese invention patent specification CN 101279343A published on October 8, 2008 discloses a rolling form...

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Application Information

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IPC IPC(8): B21H1/06
Inventor 刘朝辉杨家典杨良会项春花薛雯雯安世豪
Owner GUIZHOU AVIATION TECHN DEV
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