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Vermicular graphite cast iron with high percent of vermiculation of combustion motor cylinder body and cylinder cover and preparation method

A technology of vermicular graphite cast iron and vermicular rate, applied in the field of high vermicular rate vermicular graphite iron and its production method, and casting field, it can solve the problems of difficult casting production, difficulty in obtaining vermicular graphite iron stably, etc., so as to improve performance and use. Long life, narrow crystallization range and good fluidity

Active Publication Date: 2013-06-05
SHANDONG YUANTONG MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for making very fine-grained vermiculum type carburide steel without losing their ability to conduct electric current effectively due to poor heat transfer between them during operation. By increasing the speed at which magnetic particles move through liquid metal droplets on an oil bath containing water, this process can increase efficiency while reducing energy consumption compared to conventional methods such as smelting vermiform graphite into crude copper powder. Additionally, by controlling certain parameters like temperature and pressure within specific ranges, these materials have unique characteristics that make them ideal candidates for use in various applications where they were previously used only once before being replaced. Overall, this new material provides technical benefits over existing ways of producing vermicular graphsite cast irons.

Problems solved by technology

This patented technical problem addressed in this patents relates to improving the durability of grey cast irons for engine components like valve guides or piston rings caused from heat stress cracking during operation. While there may be other ways to improve these properties without affecting their overall performance, no single method can achieve all goals simultaneously at once.

Method used

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  • Vermicular graphite cast iron with high percent of vermiculation of combustion motor cylinder body and cylinder cover and preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Use a medium frequency induction furnace with a capacity of 3 tons to smelt molten iron, use foundry pig iron (Z14 produced by Zhangdian Iron and Steel Plant) to produce vermicular graphite cast iron, use a direct reading spectrometer to quickly analyze the chemical composition of molten iron, and perform vermicular treatment by pouring method, casting pig iron electric furnace The S content in Zhongyuan molten iron is controlled at 0.025% to 0.045%, and the corresponding adding amount of vermicular agent is as follows:

[0030]

[0031] (data in the table are mass percentages)

[0032] In this embodiment, the sulfur content of the original molten iron is 0.027%, the added vermicular agent is 0.50% of the total material mass, and the inoculant is added in an amount of 0.6% SiFe75 and 0.2% SiCa of the total material mass.

[0033] Since there are many factors affecting vermicularization, the addition ratio of vermicularizing agent should be corrected in time according...

Embodiment 2

[0037] Use a medium frequency induction furnace with a capacity of 2 tons to smelt molten iron, use Z14 foundry pig iron produced by Jinan Gengchen Iron and Steel Factory to produce the recycled material of vermicular graphite cast iron, use direct-reading spectrometer to quickly analyze the chemical composition of molten iron, and perform vermicularization treatment by pouring method. In this embodiment, the sulfur content of the original molten iron is 0.03%, the added vermicular agent is 0.58% of the total material mass, and the inoculant is 0.6% SiFe75 and 0.2% SiCa of the total material mass.

[0038] The composition of the vermicular agent is: 11% rhenium; 4% magnesium; 1% calcium; 3% aluminum; 40% silicon;

[0039] Adopting the vermicular graphite cast iron manufacturing method of the present invention to produce the diesel engine cylinder head made of vermicular graphite cast iron material greatly improves the service life of the cylinder head, eliminates the phenomenon...

Embodiment 3

[0041] Use a medium frequency induction furnace with a capacity of 2 tons to smelt molten iron, use nodular cast iron, use a direct-reading spectrometer to quickly analyze the chemical composition of the molten iron, and perform vermicular treatment by pouring the bag method. In this embodiment, the sulfur content of the original molten iron is 0.037%, and the added vermicular The inoculant is 0.70% of the total material mass, and the inoculant is 0.6% SiFe75 and 0.2% SiCa of the total material mass.

[0042] The composition of the vermicular agent is: 10% rhenium; 5% magnesium; 2% calcium; 2% aluminum; 42% silicon;

[0043] Adopting the vermicular graphite cast iron manufacturing method of the present invention to produce the diesel engine cylinder head made of vermicular graphite cast iron material greatly improves the service life of the cylinder head, eliminates the phenomenon of fatigue cracks in the cylinder head during the warranty period of the diesel engine, and makes ...

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Abstract

The invention relates to vermicular graphite cast iron with a high rate of vermiculation of a combustion motor cylinder body and a cylinder cover and a preparation method, and belongs to the field of casting method. The vermicular graphite cast iron with the high rate of the vermiculation of the combustion motor cylinder body and the cylinder cover and the preparation method are characterized in that the vermicular graphite cast iron with the high rate of the vermiculation comprises the following chemical components: 3.4%-3.7% of carbon, 2.0%-2.5% of silicon, 0.5%-0.8% of manganese, 0%-0.08% of phosphorus and 0%-0.04% of sulphur, with the balance being iron. In a microscopic structure, a pearlite area accounts for 50%-70%, a ferrite area accounts for 30%-50%. The mechanical properties are as follows: strength of extension sigma b is more than or equal to 320 MPa to 400 MPa, ductility delta is 1%-4%, and hardness HB is 160-230. Due to the fact that molten iron component is near an eutectic point, scope of crystallization is narrow, liquidity is good, casting performance is good, the tendency of a casting shrinkage cavity and shrinkage porosity is little, a wholesome cylinder cover cast and wholesome cylinder body cast are easy to obtain, the service lives of the cylinder cover and the cylinder body are prolonged, certainly, the vermicular graphite cast iron with the high rate of the vermiculation of the combustion motor cylinder body and the cylinder cover and the preparation method play a pivotal role of the performance of improving the combustion motor and prolonging the service life of the combustion motor.

Description

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Claims

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Application Information

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Owner SHANDONG YUANTONG MASCH CO LTD