Magnetic flux leakage testing method and device based on defect magnetic flux leakage region reversed field

A magnetic flux leakage detection and defect technology, which is applied in the direction of material magnetic variables, can solve the problems of increasing defect leakage magnetic field, loss of shielding cover, loss of magnetic aggregation effect, etc., to increase defect leakage magnetic field, increase magnetic induction intensity, reduce The effect of the background magnetic compression effect

Active Publication Date: 2015-05-06
HUAZHONG UNIV OF SCI & TECH
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Problems solved by technology

[0003] In the method of improving the detection and pickup of the magnetic field leakage of defects by the magnetic sensitive element, there is a soft magnetic material larger than the magnetized surface on the opposite side of the magnetized surface of the magnetic sensitive element group to expand the detection width of each sensor. And reduce the number of sensors and signal processing circuits in the width direction of the plate (magnetic flux leakage detection sensor for magnetic flaw detection device, 01803207.9 [P], Yokota Hiroyuki, 2003); also in order to reduce magnetic noise, when using the magnetic sensitive unit Measures of magnetic shielding (method and device for exploring magnetic flux leakage of internal defects in magnetic materials, Nomasaki, Yukio, JP-7-72122 [P], 1995); the author also gave a magnetic vacuum-based magnetic flux leakage detection Method (Sun Yanhua, Kang Yihua, a new method for non-destructive testing of magnetic flux leakage based on the principle of magnetic vacuum leakage [J], Chinese Journal of Mechanical Engineering. 46(4): 18-23, 2010), this method uses a magnetic shield to remove the background magnetic field In order to reduce its magnetic compression effect and finally achieve the purpose of increasing the defect leakage magnetic field and eliminating magnetic noise, but the relative magnetic permeability of the magnetic shield changes to 1 after reaching deep magnetic saturation in the subsequent super-magnetized state. The air characteristics are the same and the magnetic concentration effect is lost, resulting in a strong background magnetic field that will still be filled in the magnetic shield and eventually the shield loses its original effect

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  • Magnetic flux leakage testing method and device based on defect magnetic flux leakage region reversed field

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[0016] The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted here that the descriptions of these embodiments are used to help understand the present invention, but are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.

[0017] Such as figure 1 As shown, the defect leakage magnetic field in the existing magnetic flux leakage detection has a magnetic compression effect: because there is often a background magnetic field 2' of 100-500mT in the peripheral background air region 2 of the magnetic permeable member 1 to be detected, in this background magnetic field Under the action of the reverse magnetic pressure of 2', the magnetic flux 1' in the magnetic permeable member 1 leaks into the b...

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Abstract

The invention discloses a magnetic flux leakage testing method and device based on a defect magnetic flux leakage region reversed field. The method comprises the following steps: (1) magnetizing a magnetic conduction member to be detected; (2) rejecting an existing background magnetic field at the periphery of the magnetized magnetic conduction member to form a magnetic vacuum region; and (3) distributing a magnetic sensitive element on the magnetic vacuum region and picking up a defect leakage magnetic field without a magnetic compression effect and converting into a voltage signal, wherein if the voltage signal has a sudden change, the magnetic conduction member to be detected has a fault; otherwise, no defects exist. According to the device, the magnetic conduction member to be detected is partially magnetized by adopting a penetrating type coil so as to stimulate the leakage magnetic field with the defect on the magnetic conduction member in the magnetized region; permanent magnet pairs are distributed in an inner cavity to generate a reversed magnetic field which is overlapped with a previous background magnetic field to be cancelled out to form the magnetic vacuum region, so that the leakage magnetic field with the defect is leaked and dispersed; meanwhile, magnetic noises caused by the background magnetic field and a magnetic saturation out-of-work phenomenon of an internally-arranged Hall element are eliminated.

Description

technical field [0001] The invention relates to a magnetic flux leakage non-destructive detection technology, in particular to a magnetic flux leakage detection method based on the reverse field of a defect magnetic leakage domain. Background technique [0002] Magnetic flux leakage nondestructive testing technology is widely used in the detection of internal and external defects of ferromagnetic materials. The working principle of magnetic flux leakage detection is: the huge difference in permeability between the magnetized ferromagnet and the air medium at the defect makes the magnetic induction field in the ferromagnet refracted into the air to form a leakage magnetic field, which is picked up by the magnetic sensor and converted into a voltage The signal is used as the record judgment basis for the existence of the defect. The magnitude of the defect leakage field directly affects the voltage signal amplitude characterization and detection observability of the magnetic ...

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): G01N27/83
Inventor孙燕华冯博康宜华叶志坚李冬林
OwnerHUAZHONG UNIV OF SCI & TECH