Method for prolonging service life of quick-cooling roller
A technology of quenching roll and service life, which is applied in the field of improving the service life of quenching roll and rapid cooling roll, which can solve the problems of shortening the service life of quenching roll and affecting the condensation effect of molten liquid, so as to suppress fatigue cracks, relieve cyclic thermal stress, and reduce production cost effect
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Embodiment 1
[0024] Such as figure 1 As shown, the "ring group structure" 1 uses molybdenum material, that is, each ring in the structure is made of molybdenum, and the molybdenum and molybdenum sheets are tightly stacked together to form a cylindrical "ring". Group Structure" 1. The thickness of each molybdenum sheet is 0.1 mm. The inner surface of the "ring group structure" 1 is closely connected to the "connecting layer" 2, and the material of the connecting layer 2 is conventional heat-conducting adhesive, which is used to bond the ring group structure in the cylinder to the water-cooled roller core 3 inside the cylinder. connected together. The material of the water-cooled roller core 3 is made of pure copper. The quenching roll composed of the above structure, after the continuous pouring test of 3000 kg of melt at 1600 ° C, no cracks appear on the surface of the roll.
Embodiment 2
[0026] The ring piece group structure 1 in embodiment 2 has the same structural features as that in embodiment 1, and is formed by many ring pieces in close contact. The rings in the "ring group structure" 1 are made of two materials, copper and molybdenum, and the copper and molybdenum sheets are alternately and tightly stacked together to form a cylindrical "ring group structure" 1. The thickness of each copper sheet is 1 micron, and the thickness of each molybdenum sheet is 0.5 mm. The inner surface of the "ring group structure" 1 is closely connected to the "connecting layer" 2, the material of the connecting layer 2 is silver glue, which is used to bond the ring group structure in the cylinder to the water-cooled roller core 3 inside the cylinder together. The material of the water-cooled roller core 3 is made of molybdenum alloy. The quenching roll composed of the above structure, after the continuous pouring test of 4500 kg of melt at 1600 ° C, no cracks appear on the...
Embodiment 3
[0028] In Example 3, the ring pieces in the "ring piece group structure" 1 are made of brass alloy sheets, and the brass pieces are tightly laminated together to form a cylindrical "ring piece group structure" 1 . The thickness of each brass sheet is 2mm. The inner surface of the "ring group structure" 1 is closely connected with the "connecting layer" 2. The material of the connecting layer 2 is conventional metal brazing material, which is used to connect the ring group structure in the cylinder with the water-cooled roller core in the cylinder. 3 welded together. The material of the water-cooled roller core 3 is made of brass alloy. The quenching roll composed of the above structure, after continuous pouring test of 2500 kg of melt at 1600 ° C, no cracks appear on the surface of the roll.
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Abstract
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