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Method for prolonging service life of quick-cooling roller

A technology of quenching roll and service life, which is applied in the field of improving the service life of quenching roll and rapid cooling roll, which can solve the problems of shortening the service life of quenching roll and affecting the condensation effect of molten liquid, so as to suppress fatigue cracks, relieve cyclic thermal stress, and reduce production cost effect

Active Publication Date: 2014-07-02
优标易站(苏州)电子商务有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This seriously affects the condensation effect of the molten liquid in the subsequent work process, and also greatly shortens the service life of the quenching roller

Method used

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  • Method for prolonging service life of quick-cooling roller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Such as figure 1 As shown, the "ring group structure" 1 uses molybdenum material, that is, each ring in the structure is made of molybdenum, and the molybdenum and molybdenum sheets are tightly stacked together to form a cylindrical "ring". Group Structure" 1. The thickness of each molybdenum sheet is 0.1 mm. The inner surface of the "ring group structure" 1 is closely connected to the "connecting layer" 2, and the material of the connecting layer 2 is conventional heat-conducting adhesive, which is used to bond the ring group structure in the cylinder to the water-cooled roller core 3 inside the cylinder. connected together. The material of the water-cooled roller core 3 is made of pure copper. The quenching roll composed of the above structure, after the continuous pouring test of 3000 kg of melt at 1600 ° C, no cracks appear on the surface of the roll.

Embodiment 2

[0026] The ring piece group structure 1 in embodiment 2 has the same structural features as that in embodiment 1, and is formed by many ring pieces in close contact. The rings in the "ring group structure" 1 are made of two materials, copper and molybdenum, and the copper and molybdenum sheets are alternately and tightly stacked together to form a cylindrical "ring group structure" 1. The thickness of each copper sheet is 1 micron, and the thickness of each molybdenum sheet is 0.5 mm. The inner surface of the "ring group structure" 1 is closely connected to the "connecting layer" 2, the material of the connecting layer 2 is silver glue, which is used to bond the ring group structure in the cylinder to the water-cooled roller core 3 inside the cylinder together. The material of the water-cooled roller core 3 is made of molybdenum alloy. The quenching roll composed of the above structure, after the continuous pouring test of 4500 kg of melt at 1600 ° C, no cracks appear on the...

Embodiment 3

[0028] In Example 3, the ring pieces in the "ring piece group structure" 1 are made of brass alloy sheets, and the brass pieces are tightly laminated together to form a cylindrical "ring piece group structure" 1 . The thickness of each brass sheet is 2mm. The inner surface of the "ring group structure" 1 is closely connected with the "connecting layer" 2. The material of the connecting layer 2 is conventional metal brazing material, which is used to connect the ring group structure in the cylinder with the water-cooled roller core in the cylinder. 3 welded together. The material of the water-cooled roller core 3 is made of brass alloy. The quenching roll composed of the above structure, after continuous pouring test of 2500 kg of melt at 1600 ° C, no cracks appear on the surface of the roll.

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Abstract

The invention provides a method for prolonging service life of a quick-cooling roller, and belongs to the field of manufacture of new materials. The method is applicable to quick-cooling rollers used in the manufacturing process of quickly cooled and solidified materials. A plurality of annular metal sheets are piled up together to form a cylindrical component, namely an annular sheet group structure, with the same length as a water-cooling roller. The plane orientation of the metal sheets is perpendicular to the axial direction of the water-cooling roller. The cylindrical component sleeves the water-cooling roller, and is connected with the water-cooling roller through a connection layer. Each annular sheet of the annular sheet group structure is perpendicular to a roller shaft, and gaps formed by the annular sheet group structure can effectively relieve circular heat stress, so that generation of fatigue cracks are restrained. The quick-cooling roller is of a structure of split assembly of the 'annular sheet group structure' and a 'roller core', and the annular sheet group structure can be replaced by a new annular sheet group structure when the surface of the annular sheet group structure is damaged to some extent after long-time use, so that the quick-cooling roller can be reused, and scrapping of the overall quick-cooling roller is not needed, and production cost can be greatly reduced.

Description

technical field [0001] The invention belongs to the field of new material manufacturing, and relates to a method for increasing the service life of a quenching roll. The invention is suitable for the rapid cooling roll used in the rapid cooling and solidification material manufacturing process. Background technique [0002] The rapid solidification of molten materials by rapid quenching is a material manufacturing process that has been widely used. This process can obtain some excellent properties of materials, and has a wide range of applications in the development and manufacture of new materials. [0003] "Quick cooling roller" is a key component in the material rapid cooling and solidification process, which is a hollow metal roller with cooling water passing through it. In the state of high-speed rotation of the quenching roller, high-temperature molten liquid is poured on the surface of the roller in the form of a thin stream during operation, causing high-frequency cy...

Claims

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Application Information

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IPC IPC(8): B22D11/06
Inventor 王波胡德志朱晓岗马栋
Owner 优标易站(苏州)电子商务有限公司