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Thermal insulation construction method in hot gas pipelines

A construction method and hot gas technology, applied in the field of metallurgical heat pipelines, can solve problems such as difficult construction, large construction volume, and long construction time, and achieve the effects of reducing construction technical difficulty, improving service life, and shortening construction period

Inactive Publication Date: 2014-11-19
SHANXI TAIGANG STAINLESS STEEL CO LTD
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the operation of the empty gas pipeline, flue, and chimney of the heating furnace, there is a phenomenon of partial shedding of the refractory material of the heat insulation layer in the pipeline, especially at the elbow of the pipeline and the top of the pipeline, resulting in high temperature on the metal surface of the pipeline, or even falling off. The material is brought into the pipeline in front of the burner by the flowing air or gas, which blocks the flow of the air or gas of the burner, causing a serious reduction in the workload of the burner, and even burning the burner, resulting in a major accident that forced the shutdown of the burner.
The traditional construction method of thermal insulation layer in the heat transmission pipeline has a large amount of construction, great construction difficulty, long construction time, low service life of the thermal insulation layer, and requires high-tech bricklayers and preparation of complex special-shaped bricks, etc.

Method used

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  • Thermal insulation construction method in hot gas pipelines

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Embodiment

[0054] Take the 1# heating furnace hot air pipeline of Line 1549 as an example: the construction pipeline is ¢1520×8, and the length is 85 meters. Specifically, 40,035 Y-shaped anchor hooks, 2.65 tons of fiberboard, and 48 tons of fiber castable are required; the specific steps include the following:

[0055] (1) Production of spare parts and preparation of materials:

[0056] 1. According to the design of the heat insulation layer structure in the hot gas conveying pipeline after the improvement of the heating furnace, spare parts need to be produced: Y-type anchor hook, fiberboard, fiber castable;

[0057] The fiber castable is a new type of refractory fiber castable low-temperature LT-J product, and the refractory fiber needle-punched blanket authorized by Combustion Engineering Company is used as the raw material. Small fiber diameter, long fiber, high tensile strength, no binder, no additives;

[0058] 2. According to the heat insulation layer structure design of the imp...

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Abstract

The invention discloses a thermal insulation construction method in hot gas pipelines, and belongs to the technical field of metallurgy heat pipelines. A Y-shaped anchoring hook is welded on the inner wall of a metal pipe, a thermal insulation layer is arranged, a fiber blanket is firstly pasted for thermal insulation, then a plastic film is used for covering the fiber blanket, and finally fiber castable is smeared for integrated casting. The method overcomes the defects that a traditional hot gas conveying pipeline accident repair technology is long in overhaul time and large in construction difficulty, and the service life of a pipeline thermal insulation layer is short, the method solves the problem that traditional overhaul of the pipeline needs brick layers with high technology and needs complex special-shaped bricks, and achieves the purpose that common workers can finish construction, and construction cycle is obviously shortened.

Description

technical field [0001] The invention relates to a thermal insulation construction method in a hot gas pipeline, which belongs to the technical field of metallurgical heat pipelines. Background technique [0002] During the operation of the empty gas pipeline, flue, and chimney of the heating furnace, there is a phenomenon of partial shedding of the refractory material of the heat insulation layer in the pipeline, especially at the elbow of the pipeline and the top of the pipeline, resulting in high temperature on the metal surface of the pipeline, or even falling off. The material is brought into the pipeline in front of the burner by the flowing air or gas, blocking the flow of the air or gas of the burner, causing a serious reduction in the workload of the burner, and even burning the burner, resulting in major accidents that forced the shutdown of the furnace. The traditional construction method of thermal insulation layer in the heat transmission pipeline has the require...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27D1/16
Inventor 杨福瑞
Owner SHANXI TAIGANG STAINLESS STEEL CO LTD
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