Fabrication process of semi-solid aluminum alloy scroll disk by radial forging strain induction method

A radial forging and strain-induced technology, which is applied in the field of semi-solid aluminum alloy scrolls prepared by radial forging strain-induced method, can solve the problem that large-scale semi-solid billets cannot be produced in large quantities, large plastic deformation and large forming force. , corrosion of mechanical stirrers, etc., to achieve the effects of good microstructure, reduced plastic forming force, and strong continuous production capacity

Inactive Publication Date: 2016-06-29
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the conventional mechanical stirring method and electromagnetic stirring method have the following disadvantages: high temperature has a serious corrosion effect on the mechanical stirrer, and the corrosion residue will be mixed with the semi-solid slurry, resulting in impure slurry
However, when these methods prepare large blanks, the forming force required for large plastic deformation is too large, and it is difficult to realize with existing equipment.
Therefore, it is not possible to produce large-scale semi-solid blanks in large quantities, so it cannot be directly used to produce large and complex-shaped parts such as aluminum alloy scrolls.

Method used

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  • Fabrication process of semi-solid aluminum alloy scroll disk by radial forging strain induction method
  • Fabrication process of semi-solid aluminum alloy scroll disk by radial forging strain induction method

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Embodiment Construction

[0018] The present invention will be further described in detail below by taking an aluminum alloy rod of Φ150 mm as an example in conjunction with the accompanying drawings.

[0019] refer to figure 1 and figure 2 , a radial forging strain-induced method for preparing a semi-solid aluminum alloy scroll, comprising the following steps:

[0020] 1) Preheat the Φ150 aluminum alloy bar, heat the aluminum alloy bar to 250-350°C with the furnace, and then carry out heat preservation treatment for 60-80 minutes to ensure that the entire billet is heated through;

[0021] 2) Carry out radial forging on the aluminum alloy bar, take out the preheated aluminum alloy bar through the manipulator of the radial forging machine and feed it in the axial direction by clamping and rotating, and the four hammers of the radial forging machine are symmetrically distributed around the blank Head, carry out high-frequency reciprocating forging on the blank in the radial direction, so that the bla...

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Abstract

The invention discloses a process for preparing a semi-solid state aluminum alloy scroll plate by a radial forging strain induction method. The method comprises the following steps: pre-heating an aluminum alloy rods at first; performing radial forging on the aluminum alloy rods; performing secondary remelting on blanks subjected to radial forging; performing extrusion casting on the aluminum alloy scroll plate; performing T6 heat treatment on the aluminum alloy scroll plate acquired by extrusion casting in a semi-solid state to increase the mechanical property. According to the process, the aluminum alloy semi-solid state blanks which are uniform and free of microdefect are prepared and are subjected to extrusion casting to form a scroll plate workpiece with less microdefects and high mechanical performance, and the process is simple and easy to operate.

Description

technical field [0001] The invention belongs to the technical field of metal semi-solid processing and forming, and in particular relates to a process for preparing a semi-solid aluminum alloy scroll disk by a radial forging strain induction method. Background technique [0002] The aluminum alloy scroll is the core part of the automotive air-conditioning refrigeration scroll compressor, including the moving scroll and the static scroll. Traditional scroll blanks are processed by conventional processes such as low-pressure casting, die-casting, hot die forging, and back-pressure forming. Among them, because the vortex line on the vortex is relatively complex, thin in thickness, and deep in depth, the machining allowance of the blank formed by hot die forging is large, and the forming load of the mold is large, the life of the mold is short, and the cost is high; low-pressure casting The mechanical properties of the formed parts produced by the process and back pressure form...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22F1/04C22B9/16B22D18/02
CPCB22D18/02C22B9/16C22F1/04Y02P10/25
Inventor 赵升吨张晨阳王永飞韩晓兰范淑琴
Owner XI AN JIAOTONG UNIV
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