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35D/144F polyester low-stretch yarn fabric production process

A polyester low-stretch yarn and production process technology, applied in the field of textile weaving, can solve problems such as insufficient permeability, poor coating rate, and easy to turn around, so as to reduce the fiber breakage rate, prevent fiber breakage, and improve production efficiency. Effect

Active Publication Date: 2015-06-03
WUJIANG FUHUA WEAVING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the application of polyester low elastic yarn fabrics is more and more extensive, and in view of the characteristics of 35D / 144F polyester yarn raw materials, there are mainly the following problems in the production process: 35D / 144F polyester yarn itself has a twist, which is easy to kink during warping ;Because the yarn of 35D / 144F polyester yarn is relatively thin, the multifilament is only 35D, while the single fiber is 0.243D, and the tension in the drying room is small, and it is easy to appear in the drying room after being blown by hot air during drying. Problems such as kinks and broken ends; in addition, due to the thinner yarn and high F number, in the sizing process, the existing sizing process easily leads to insufficient permeability and poor covering rate, and problems such as hair warp and broken warp during the weaving process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A kind of 35D / 144F polyester low elastic yarn fabric production process comprises the warping of fabric, sizing, doubling, weaving, it is characterized in that: described process parameter is as follows:

[0022] (1) Warping: the number of warping strips is 1200, the warping speed is 200m / min, the monofilament is 8g / string, the hardness is 61, the crimp tension is 6g / string, and the creel tension is 7g / string;

[0023] (2) Sizing: unwinding tension is 7kg, unwinding monofilament tension is 4.8kg, coiling tension is 12kg, soaking pressure is 3.5kg / cm 2 , Squeezing pressure: fast pressure 3.1mpa, slow pressure 2.3mpa, stop pressure 3.1mpa; mixing concentration is 12%, slurry tank temperature is 54 ℃, drying room temperature is: drying room 1: 142 ℃, drying room 2: 137℃, drying room 3: 142℃, drying room 4: 137℃; cylinder temperature: cylinder 1: 107℃, cylinder 2: 102℃, cylinder 3: 97℃, cylinder 4: 92℃ , Cylinder 5: 87°C; yarn speed is 250m / min, yarn sizing rate is 13%,; ...

Embodiment 2

[0028] A kind of 35D / 144F polyester low elastic yarn fabric production process comprises the warping of fabric, sizing, doubling, weaving, it is characterized in that: described process parameter is as follows:

[0029] (1) Warping: the number of warping strips is 1200, the warping speed is 200m / min, the monofilament is 10g / string, the hardness is 63, the crimp tension is 6 g / string, and the creel tension is 9 g / string;

[0030] (2) Sizing: unwinding tension is 11kg, unwinding monofilament tension is 6.8kg, coiling tension is 14kg, immersion pressure is 33.7kg / cm 2 , Grouting pressure: fast pressure 3.3mpa, slow pressure 2.5mpa, stop pressure 3.3mpa; mixing concentration is 14%, slurry tank temperature is 56 ℃, drying room temperature is: drying room 1: 152 ℃, drying room 2: 147℃, drying room 3: 152℃, drying room 4: 147℃; cylinder temperature: cylinder 1: 113℃, cylinder 2: 108℃, cylinder 3: 103℃, cylinder 4: 98℃ , cylinder 5: 93°C; the yarn speed is 270m / min, and the sizing r...

Embodiment 3

[0035] A kind of 35D / 144F polyester low elastic yarn fabric production process comprises the warping of fabric, sizing, doubling, weaving, it is characterized in that: described process parameter is as follows:

[0036] (1) Warping: the number of warping strips is 1200, the warping speed is 200m / min, the monofilament is 9g / string, the hardness is 62, the crimp tension is 6 g / string, and the creel tension is 8g / string;

[0037] (2) Sizing: unwinding tension is 9kg, unwinding monofilament tension is 5.8kg, coiling tension is 13kg, soaking pressure is 3.6kg / cm 2, Squeezing pressure: fast pressure 3.2mpa, slow pressure 2.4mpa, stop pressure 3.2mpa; mixing concentration is 13%, slurry tank temperature is 55 ℃, drying room temperature is: drying room 1: 147 ℃, drying room 2: 142℃, drying room 3: 147℃, drying room 4: 142℃; cylinder temperature: cylinder 1: 110℃, cylinder 2: 105℃, cylinder 3: 100℃, cylinder 4: 95℃ , Cylinder 5: 90°C; yarn speed is 260m / min, yarn sizing rate is 13.1%,...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a 35D / 144F polyester low-stretch yarn fabric production process. Through carrying out process adjustment on four working procedures of warping, slashing, re-beaming and weaving, the kinking, the turning and the breaking are reduced, the sizing ratio is improved, the phenomena of rough yarns and cracked ends are reduced, the production efficiency is improved, and the product quality is ensured.

Description

technical field [0001] The invention relates to a production process for products in the textile and weaving field, in particular to a production process for a 35D / 144F polyester low elastic fabric. Background technique [0002] At present, the application of polyester low elastic yarn fabrics is more and more extensive, and in view of the characteristics of 35D / 144F polyester yarn raw materials, there are mainly the following problems in the production process: 35D / 144F polyester yarn itself has a twist, which is easy to kink during the warping process ;Because the yarn of 35D / 144F polyester yarn is relatively thin, the multifilament is only 35D, while the single fiber is 0.243D, and the tension in the drying room is small, and it is easy to appear in the drying room after being blown by hot air during drying. Problems such as kinks and broken ends; in addition, due to the thinner yarn and high F-number, in the sizing process, the existing sizing process easily leads to ins...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D15/00D02H3/00D06B3/04D06B15/00D03D15/283
CPCD02H3/00D03D15/00D06B3/04D06B15/00D10B2331/04
Inventor 肖燕李海燕
Owner WUJIANG FUHUA WEAVING
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