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Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine

A technology of welding parameters and plastic welding, which is applied in the field of intelligent adjustment and management of welding parameters of ultrasonic plastic welding machines, to achieve the effects of reducing the influence of human factors, simplifying the acquisition process, and reducing quality requirements

Inactive Publication Date: 2015-06-24
HANGZHOU SUCCESS ULTRASONIC EQUIP
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to different purposes, the welding effect of the modified welding parameters is often worse than that set uniformly

Method used

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  • Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine
  • Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine
  • Intelligent adjustment-correction and management method and system for welding parameters of ultrasonic plastic welding machine

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Embodiment Construction

[0033] The implementation of the present invention will be described in detail below in conjunction with specific implementation examples.

[0034] The control parameters of the ultrasonic welding machine include machine power, frequency, welding time, amplitude, welding pressure, pressure holding time, delay time, etc. The most important of these are welding time, amplitude, and welding pressure. As for the power, frequency, pressure holding time and delay time of the whole machine, their judgment and setting are very simple, no special means are required, and they can also be included in the scope of adjustment objects if necessary. The specific instructions are as follows:

[0035] 1. Machine power. In actual operation, it is realized by adjusting the power gear or adjusting the power percentage. Inside the welding machine, the amplitude of the ultrasonic horn is actually adjusted. The greater the amplitude, the greater the corresponding power. From the point of view o...

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Abstract

The invention relates to the technology of an ultrasonic plastic welding machine and aims at providing an intelligent adjustment-correction and management method and system for welding parameters of an ultrasonic plastic welding machine. The system is characterized in that the welding machine is provided with sensors which are respectively used for monitoring the vibrating amplitude, the power, the welding time or the welding pressure of the welding machine, and all the sensors are respectively connected to a driving power system of the welding machine by a signal line; the system also comprises a mobile phone or an industrial control computer connected with the driving power system. The method and system provided by the invention have the advantages that by data interaction between the mobile phone or the industrial control computer with the driving power system, the acquisition process of the optimal welding parameter is simplified and the consumed time is shortened; in the acquisition process of the optimal welding parameter, the influence of human factors is reduced to a greatest extent; after data of large batches of workpieces is integrated to form a database of the optimum welding parameters of different workpieces, when the welding-parameter adjustment and correction are carried out on a new workpiece, the closest data provided by the database can be utilized to realize fastest adjustment and correction.

Description

technical field [0001] The invention relates to ultrasonic plastic welding machine technology, in particular to intelligent adjustment and management of welding parameters of the ultrasonic plastic welding machine. Background technique [0002] Ultrasonic plastic welding machine is a welding equipment developed and designed by ultrasonic plastic welding equipment in the field of plastic welding. It is referred to as ultrasonic plastic welding machine in the industry. Ultrasonic welding equipment is a high-tech technology for welding thermoplastic products. Various thermoplastic plastic parts can be welded by ultrasonic welding. When welding plastic products, neither add any adhesives, fillers or solvents, nor consume a large amount of heat. It has the advantages of simple operation, fast welding speed, high welding strength and high production efficiency. Therefore, ultrasonic welding technology is more and more widely used. [0003] In the ultrasonic plastic welding proc...

Claims

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Application Information

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IPC IPC(8): B29C65/08
Inventor 陈元平陈川陈张平
Owner HANGZHOU SUCCESS ULTRASONIC EQUIP
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