Production process and products of EPDM microporous backing plate

A kind of EPDM rubber and production process technology, applied in the field of microporous rubber production, can solve the problems of poor product structure applicability, low production efficiency, high labor intensity, etc., achieve fast vulcanization speed, save investment, and improve production efficiency Effect

Active Publication Date: 2019-04-23
ZHUZHOU TIMES NEW MATERIALS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, the production process of EPDM microporous backing plate is mainly molded on a vulcanizing machine, which has disadvantages such as low production efficiency, high investment cost, poor product structure applicability, and high labor intensity. , and the overall performance of the vulcanized microporous backing plate needs to be improved to meet the vibration reduction requirements of low-vibration under-rail foundations in increasingly complex rail transit lines

Method used

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  • Production process and products of EPDM microporous backing plate
  • Production process and products of EPDM microporous backing plate
  • Production process and products of EPDM microporous backing plate

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Embodiment Construction

[0036] The embodiments of the present invention will be described in detail below.

[0037] The production technology of EPDM microporous backing plate is characterized in that comprising the following steps:

[0038] S1: Put EPDM rubber into the kneader and knead for 30-40 seconds, then put zinc oxide, stearic acid, carbon black, hygroscopic agent, acid-base regulator, softener and inorganic filler into the kneader Knead for 5 to 10 minutes, and the temperature of glue discharge is 115 to 130°C to prepare the masterbatch;

[0039] S2: Put the masterbatch prepared in S1 into the mill, add vulcanizing agent, accelerator, foaming agent, and foaming aid, and after mixing evenly, open the cooling water circulation system of the mill so that during the milling process, The temperature of the mixture in the open mill does not exceed 45°C, adjust the roller distance to 0.8-1.3 mm for thin pass, make a triangular bag 3-4 times, and then adjust the roller distance to 5-6 mm for sheeti...

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Abstract

The invention discloses a production process for an ethylene propylene diene monomer microporous base plate. The production process comprises the following steps: adding ethylene propylene diene monomer into a kneading machine to knead, and then adding zinc oxide, stearic acid, carbon black, a moisture absorbent, an acid and alkali regulator, a softening agent and an inorganic filler into the kneading machine to knead, thereby preparing a master batch; adding the prepared master batch into an open mixing machine, adding a vulcanizing agent, a promoter, a foaming agent and a foaming aid, uniformly mixing, regulating roll spacing to 0.8-1.3 millimeters for thin-passing, carrying out triangular packaging for 3-4 times, regulating the roll spacing to 5-6 millimeters for discharging, so as to prepare a rubber compound, and standing the rubber compound for not smaller than 16 hours; putting the rubber compound on a cutter for cutting; feeding prepared rubber strips into a cold feeding extruder to extrude; sequentially feeding the prepared rubber strips into a high-temperature section, a microwave section and an oven section to carry out continuous vulcanizing until complete vulcanizing; and pulling the prepared vulcanized rubber into the cutter through a pulling machine, and cutting the prepared vulcanized rubber into a needed dimension, thereby obtaining a microporous base plate finished product. The invention further provides an ethylene propylene diene monomer microporous base plate.

Description

technical field [0001] The invention belongs to the technical field of microporous rubber production, and in particular relates to a production process of EPDM microporous pads and products thereof. Background technique [0002] The elastic support block track structure is a low-vibration under-rail foundation. The double-layer elastic system is composed of the microporous rubber backing plate under the support block and the rubber backing plate of the fastener under the rail, so that the combined stiffness of the track is close to that of the ballasted track. Improve the elasticity of ballastless track. [0003] At present, most of the microporous rubber backing plates under the support blocks are EPDM microporous backing plates. Because EPDM rubber has excellent resistance to oxidation, ozone and erosion, it is used in increasingly complex rail transit lines. The demand for its use will increase. In the prior art, the production process of the EPDM microporous backing pl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/16C08L71/02C08L91/06C08K13/02C08K3/22C08K3/04C08K3/26C08K3/06C08K5/09C08J9/10B29C69/02B29B7/74
CPCB29B7/7404B29B7/7461B29C48/0012B29C48/0022C08J9/105C08J2203/04C08J2323/16C08J2471/02C08L23/16C08L2203/14C08L2205/03C08L2312/06C08L71/02C08L91/06C08K13/02C08K2003/2296C08K3/04C08K2003/2206C08K2003/265C08K3/06C08K5/09
Inventor 王宪树张卫斌赵云飞
Owner ZHUZHOU TIMES NEW MATERIALS TECH
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