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High-flame-retardant, long-service-life and high-load low-smoke halogen-free building cloth wire and preparing technology

A preparation process, high-load technology, applied in cable/conductor manufacturing, circuits, insulated cables, etc., can solve the problems of high construction cost, equipment paralysis, complicated wiring process, etc., to achieve convenient wiring, improve roundness, halogen-free The effect of flame retardant properties

Active Publication Date: 2016-10-12
ZHONGTIAN TECH IND WIRE&CABLE SYST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Wires and cables are similar to the blood vessels and nerves of the human body. In high-rise buildings, villas, family houses, hotels, hospitals, office buildings, schools, shopping malls and other crowded places, they are responsible for power supply, signal control and communication. The chief culprit of the second disaster, when a fire occurs, the ignited general cable will release a large amount of toxic gas and dense smoke, which will not only corrode the instrumentation equipment, cause the equipment to be paralyzed, but also cause people to suffer from inhalation of smoke. Cause poisoning or even death. If the cable is ignited in a small and closed space, it will quickly consume the oxygen in the space and produce poisonous gas, causing the personnel to die of hypoxia and suffocation immediately.
[0004] The existing GB / T 5023.3 standard BV cloth wire products have low flame retardancy, short life, low ampacity, and the cables are prone to embrittlement and cracking at -20°C, especially when the cables are burning and produce a lot of harmful smoke and toxic substances
Moreover, traditional wiring such as telephones and computer local area networks are independent, and cannot integrate composite cables with multi-purpose requirements such as home improvement communication, power transmission, and lighting. The wiring process is complicated and the construction cost is high.

Method used

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  • High-flame-retardant, long-service-life and high-load low-smoke halogen-free building cloth wire and preparing technology
  • High-flame-retardant, long-service-life and high-load low-smoke halogen-free building cloth wire and preparing technology
  • High-flame-retardant, long-service-life and high-load low-smoke halogen-free building cloth wire and preparing technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] see figure 1 , the present invention provides a technical solution: a high-flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire, including a copper conductor layer 1, a conductor winding layer 2, a semiconducting dielectric coating 3, an inner insulating layer 4 and an outer Insulation layer 5, the outer side of the copper conductor layer 1 is coated with a plurality of conductor winding layers 2 formed by winding thin copper wires, the outer side of the conductor winding layer 2 is provided with an inner insulating layer 4, and the conductor winding layer 2 and the inner insulating layer 4 The gap is filled with a semiconducting dielectric coating 3 , and the outer surface of the inner insulating layer 4 is fixedly provided with an outer insulating layer 5 .

[0026] The copper conductor layer 1 is made of pure copper with a copper content ≥ 99.99%. The inner insulation layer 4 is an extruded irradiated polyolefin insulation layer, which ...

Embodiment 2

[0035]On the basis of Example 1, to meet the needs of integrated wiring in the building, the two-core high-flame-resistance, high-life, high-load, low-smoke, halogen-free architectural wiring is integrated with network cables and telephone lines. Such as figure 2 As shown, a network cable unit 6 is added, and the outside of the network cable unit 6 is wrapped with a network cable inner sheath 7 . The inner sheath 7 of the network cable is an extruded irradiated polyolefin material. According to the GB / T2406 test, the oxygen index of this material can reach 39, which has the precondition of high flame retardancy; Good processing performance is guaranteed; the service life of the material after crosslinking can reach 60-70 years, which is about 50% longer than that of conventional polyolefin materials. The cable thermal aging life test is carried out according to IEC 60216-1:2001: 90 The heat-resistant life at ℃ is 60.5 years, and the activation energy of the insulating materi...

Embodiment 3

[0050] On the basis of Example 1, in response to the integrated wiring requirements in the building, the three-core high-flame-resistance, high-life, high-load, low-smoke, halogen-free architectural wiring is integrated with network cables and telephone lines. Such as image 3 As shown, a network cable unit 6 is added, and the outside of the network cable unit 6 is wrapped with a network cable inner sheath 7 . The inner sheath 7 of the network cable is an extruded irradiated polyolefin material. According to the GB / T2406 test, the oxygen index of this material can reach 39, which has the precondition of high flame retardancy; Good processing performance is guaranteed; the service life of the material after crosslinking can reach 60-70 years, which is about 50% longer than that of conventional polyolefin materials. The cable thermal aging life test is carried out according to IEC 60216-1:2001: 90 The heat-resistant life at ℃ is 60.5 years, and the activation energy of the insu...

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Abstract

The invention discloses a high-flame-retardant, long-service-life and high-load low-smoke halogen-free building cloth wire and a preparing technology. The high-flame-retardant, long-service-life and high-load low-smoke halogen-free building cloth wire comprises a copper conductor layer, conductor winding layers, a semiconducting medium coating, an inner insulating layer and an outer insulating layer. The outer side of the single copper conductor is coated with the multiple conductor winding layers formed by winding thin copper wires, the inner insulating layer is arranged on the outer sides of the conductor winding layers, gaps between the conductor winding layers and the inner insulating layer are filled with the semiconducting medium coating, and the outer insulating layer is fixedly arranged on the outer surface of the inner insulating layer. The current-carrying capacity of a cable conductor is increased through the composite conductor formed by the single core, the winding structure and the semiconducting medium coating. EVA and PE serve as base materials, corresponding-component assistants are added, an irradiation-cross-linking polyolefin material is modified, extrusion processing and irradiation are carried out, and the cloth wire cable has the long service life, the high flame resistance and the high cold resistance accordingly. The whole cable is completely designed through the low-smoke halogen-free system, the good fire-resistant effect and the good flame-retardant effect are achieved accordingly, toxic gas can not be generated, and harm to the human body is avoided under the fire condition.

Description

technical field [0001] The invention relates to the technical field of wire and cable polymer material formula and cable technology, in particular to a preparation process of high flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire. Background technique [0002] The application of electrical wires in the process of home decoration is closely related to personal and property safety. According to statistics from the fire department, most building fires are caused by wires and cables catching fire. Therefore, the quality of home improvement cloth wires is particularly important in the home improvement process. [0003] Wires and cables are similar to the blood vessels and nerves of the human body. In high-rise buildings, villas, family houses, hotels, hospitals, office buildings, schools, shopping malls and other crowded places, they are responsible for power supply, signal control and communication. The chief culprit of the second disaster, when...

Claims

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Application Information

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IPC IPC(8): H01B7/295H01B7/28H01B7/17H01B7/02H01B13/14H01B13/24H01B13/00
CPCH01B7/02H01B7/0216H01B7/17H01B7/28H01B7/295H01B13/00H01B13/14H01B13/24Y02A30/14
Inventor 顾小刚刘凤勤梁斌石峰季咏金
Owner ZHONGTIAN TECH IND WIRE&CABLE SYST CO LTD
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