Preparation method and product of high-abundance rare earth sintered NdFeB magnets controlled by grain boundary multilayer structure
A rare earth NdFeB, multi-layer structure technology, applied in the direction of magnetic objects, inductor/transformer/magnet manufacturing, magnetic materials, etc., can solve the problems of rare earth resource consumption, single grain boundary strengthening effect, and inability to fine-tune the grain boundary structure.
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Embodiment 1
[0049] This embodiment includes the following steps.
[0050] (1) Preparation of Nd-Fe-B main phase powder with low rare earth content and NdFeB main phase powder containing high abundance rare earth
[0051] When preparing Nd-Fe-B main phase powder with low rare earth content, Nd-Fe-B quick-setting flakes were obtained by smelting and flake rapid cooling. Subsequently, the Nd-Fe-B main phase powder with low rare earth content and an average particle size of about 3.8 μm was obtained through hydrogen explosion and jet milling processes.
[0052] Preparation of NdFeB main phase powder containing high-abundance rare earth, the composition is Nd 12.3 Fe bal B 6.1 and (Nd 10.3 La 2.0 )Fe bal B 3.1 . NdFeB quick-setting flakes are prepared by smelting and flake rapid cooling. Subsequently, through the hydrogen explosion and jet milling process, the NdFeB main phase powder containing high-abundance rare earths with an average particle size of about 3.8 μm was obtained.
[00...
Embodiment 2
[0060] This embodiment includes the following steps.
[0061] (1) Preparation of Nd-Fe-B main phase powder with low rare earth content and NdFeB main phase powder containing high abundance rare earth
[0062] First prepare the Nd-Fe-B main phase powder with low rare earth content, and the NdFeB main phase powder containing high-abundance rare earth (the composition is Nd 12.3 Fe bal B 6.1 and (Nd 10.3 Ce 2.0 )Fe bal B 3.1 ). NdFeB quick-setting flakes are prepared by smelting and flake rapid cooling. Subsequently, two main phase powders with an average particle size of about 3.8 μm were obtained through hydrogen explosion and jet milling processes.
[0063] (2) Preparation of low melting point heavy rare earth grain boundary reconstruction alloy
[0064] According to the phase diagram of the alloy and the mixing enthalpy between elements, the alloy composition is designed to reconstruct the grain boundary of heavy rare earth elements with low melting point. around th...
Embodiment 3
[0070] This embodiment includes the following steps.
[0071] (1) Preparation of Nd-Fe-B main phase powder with low rare earth content and NdFeB main phase powder containing high abundance rare earth
[0072] First prepare the Nd-Fe-B main phase powder with low rare earth content, and the NdFeB main phase powder containing high-abundance rare earth (the composition is Nd 12.3 Fe bal B 6.1 and (Nd 9.3 La 3.0 )Fe bal B 3.1 ). NdFeB quick-setting flakes are prepared by smelting and flake rapid cooling. Subsequently, two main phase powders with an average particle size of about 3.8 μm were obtained by hydrogen explosion and jet milling processes.
[0073] (2) Preparation of low melting point heavy rare earth grain boundary reconstruction alloy
[0074] According to the phase diagram of the alloy and the mixing enthalpy between elements, the alloy composition is designed to reconstruct the grain boundary of heavy rare earth elements with low melting point. It is required t...
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