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Production scheduling method and system

A technology for production scheduling and scheduling problems, applied in control/regulation systems, general control systems, comprehensive factory control, etc., can solve problems such as many production disturbances, complex and difficult production scheduling

Active Publication Date: 2017-05-17
BEIJING INSTITUTE OF TECHNOLOGYGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Reactive scheduling uses scheduling rules to control the production process, but due to the many disturbances and constraints in the on-site production of complex product assembly workshops, it is difficult to comprehensively set scheduling rules for reactive scheduling, so the practicability is poor
Robust scheduling will prepare process interval time margin and resource margin before production execution to eliminate production disturbance deviation, and minimize the impact of production disturbance on the premise of meeting production constraints, but the time margin of robust scheduling and resource margins can easily cause problems such as cost increases and resource waste
[0004] At present, there are many research results at home and abroad on the scheduling of automatic assembly production lines with a high degree of flexibility, but there are few researches on the scheduling of complex product assembly workshops dominated by manual assembly. Reverse operations and resource coordination, especially in the product development stage, where frequent design changes and uncertain production disturbances lead to extremely complex and difficult production scheduling
At the same time, complex products have complex structures, complex assembly levels, many resources involved, long time periods, and even related constraints change over time, which increases the difficulty of production scheduling.
[0005] Scholars at home and abroad have also conducted a lot of research on the scheduling problem under the disturbance of uncertain factors. However, due to the complexity of the actual situation and the different applicable environments of the research results, a comprehensive and perfect solution has not yet been formed, and the theoretical results are difficult to solve. It is reused in complex product assembly workshops, aiming at the lack of an effective disturbance event handling mechanism in the current complex product assembly process

Method used

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Examples

Experimental program
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no. 1 example

[0102] see figure 1 , the embodiment of the present invention provides a production scheduling method, including:

[0103] Step 101, obtaining assembly process parameters and actual production constraint parameters of the current production assembly task;

[0104] In the production scheduling method of the embodiment of the present invention, firstly, the assembly process parameters and actual production constraint parameters of the current production assembly task are obtained, wherein the assembly process parameters include: reusable resources required by the process, types of work required by the process, and The number of personnel, the requirements of the process for the station, the priority of the process, the rated working hours of the process and the non-reusable resources required by the process. The actual production constraint parameters include: the number and type of reusable resources, the number and type of personnel, the number and Functional category, quanti...

no. 2 example

[0111] see figure 2 , further, for the first embodiment, according to the assembly process parameters and actual production constraint parameters, and according to the preset scheduling problem model, the process execution schedule and resource usage schedule of the current production assembly task are obtained After the step, the method also includes:

[0112] Step 203, acquiring process execution change information of the current production assembly task;

[0113] Wherein, the process execution change information includes: process execution time change, process suspension, process addition and process cancellation.

[0114] Step 204 , updating the process execution schedule and resource usage schedule according to the process execution change information.

[0115] The production process of complex product assembly is unstable, and there are many uncertain disturbance factors. For example, if the assembly process route in the process layer is changed, the original assembl...

no. 3 example

[0154] see image 3 , further, the step of obtaining the process execution schedule and resource usage schedule of the current production assembly task according to the assembly process parameters and actual production constraint parameters, and according to the preset scheduling problem model, includes:

[0155] Step 301: Solve the scheduling problem model according to the production scheduling algorithm based on the genetic algorithm, the assembly process parameters and the actual production constraint parameters, and obtain the process execution sequence;

[0156] Step 302, assigning the processes in the process execution sequence to workstations to obtain a process execution schedule;

[0157] Step 303, obtaining a resource usage schedule according to the assembly process parameters and the process execution schedule;

[0158] Wherein, the resource usage schedule includes: a reusable resource usage schedule and a non-reusable resource usage schedule.

[0159] The schedul...

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Abstract

The invention provides a production scheduling method and system. The production scheduling method includes the steps: acquiring an assembling technology parameter and a practical production constraint parameter of a current production assembling task; according to the assembling technology parameter and the practical production constraint parameter, and according to a preset scheduling problem model, acquiring a process execution timetable and a resource utilization timetable for the current production assembling task, wherein the scheduling problem model includes a scheduling target of minimum time of completion, station execution constraint, station kind constraint, requirement for time of completion, process priority constraint and resource utilization constraint; and according to the process execution timetable and the resource utilization timetable, generating the assembling scheduling information. The production scheduling method and system can effectively solve the problem that complicated products are difficult in discrete assembling, can satisfy the complicated scheduling of a discrete assembling workshop, and can effectively improve the production efficiency of the discrete assembling workshop.

Description

technical field [0001] The invention relates to a production scheduling method and system, in particular to the production scheduling of discrete assembly workshops disturbed by uncertain factors. Background technique [0002] The assembly of complex products is a typical discrete assembly, which has the characteristics of complex and changeable required resources and long assembly and adjustment cycles. For example, satellites, aircrafts, ships, etc., the assembly process is carried out around the product. The processes of the process route are independent of each other. At the same time, there are many uncertain production disturbances in the complex product assembly process, which often leads to deviations between the actual execution process and the production plan, delays in workshop tasks, uneven availability of workshop personnel, and resource constraints. waste etc. [0003] At present, domestic and foreign researchers usually adopt reactive scheduling and robust sc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCY02P80/40Y02P90/02G05B19/41865G05B2219/32252
Inventor 刘检华刘少丽叶剑辉庄存波丁晓宇
Owner BEIJING INSTITUTE OF TECHNOLOGYGY
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