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An automated system for producing toothed plate structures in car seats

An automation system and a technology for car seats, which are applied in the field of automated production systems, can solve the problem that the welding process requirements of the toothed plate connecting plate and the rack are quite high, and achieve easy welding quality, improved yield, better firmness and precision. Effect

Inactive Publication Date: 2018-08-17
上海唐立工业科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the above problems, a split tooth plate has appeared, which is composed of a tooth plate connecting plate with a rotation center and a rack meshing with the gear. The tooth plate connecting plate and the rack are fixed by welding, as disclosed in the Chinese utility model patent "A Tooth Plate Structure Used in Car Seats" (CN205836584), because the materials and thickness of the tooth plate connecting plate and the rack are different, and the weld formed when the two are welded is composed of an arc seam and It is composed of a broken line seam, so the welding process requirements of the tooth plate connecting plate and the rack are quite high. Ordinary welding equipment cannot complete the whole process well. It is necessary to research and develop a whole set of materials and shape characteristics that match the split tooth plate structure. Welding system can produce products that meet the requirements of use

Method used

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  • An automated system for producing toothed plate structures in car seats
  • An automated system for producing toothed plate structures in car seats
  • An automated system for producing toothed plate structures in car seats

Examples

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Embodiment 1

[0031] Embodiment one: see Figure 1~3 As shown, an automatic system for producing tooth plate structures in automobile seats includes a feeding mechanism, a pre-positioning mechanism, a welding mechanism, a material discharging mechanism and a visual inspection mechanism 10, wherein:

[0032] The feeding mechanism includes a rack loading level 1 and a connecting plate loading level 2, and the rack loading level 1 and the connecting plate loading level 2 are sent to the pre-positioning mechanism through the feeding mechanical arm 3 respectively ;

[0033] The pre-positioning mechanism includes at least one positioning platform 4, and the positioning platform 4 is provided with a connecting plate positioning pin matching the hole position of the tooth plate rotation center, and the positioning platform is sent to the welding mechanism through a transmission mechanism;

[0034] The welding mechanism includes a welding platform 5, a laser welding device 6 and a magnetic gripper ...

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Abstract

The invention discloses an automatic system for producing toothed plate structures in automobile seats. The automatic system is characterized by comprising a charging mechanism, a re-positioning mechanism, a welding mechanism, a discharging mechanism and a visual detection mechanism, wherein the charging mechanism comprises a rack charging station and a connection plate charging station; the pre-positioning mechanism comprises at least one positioning table; a connection plate positioning pin which is matched with a toothed plate rotary central hole is arranged on the positioning table; the welding mechanism comprises a welding platform, a laser welding device and a magnetic clamping component; the discharging mechanism comprises a discharging mechanical arm and a conveyer belt; the visual detection mechanism judges whether the toothed plates are qualified or not through an image comparison device; unqualified products are removed; and qualified products are output by the conveyer belt. By adopting the automatic system, automatic production of the toothed plate structures is realized through charging, positioning, welding, discharging and detecting; and production yield and production efficiency are improved.

Description

technical field [0001] The invention relates to an automatic production system for auto parts, in particular to an automatic system for producing tooth plate structures in automobile seats. Background technique [0002] The height of the seat cushion of the car seat is transmitted through the meshing of the gear of the height adjuster and the tooth plate of the seat cushion. The traditional tooth plate is a one-piece molding, and the entire tooth plate is formed by stamping. In order to ensure the meshing precision between the tooth plate and the gear and the strength of the tooth plate, the production cost of the integral tooth plate structure is relatively high. [0003] In order to solve the above problems, a split tooth plate has appeared, which is composed of a tooth plate connecting plate with a rotation center and a rack meshing with the gear. The tooth plate connecting plate and the rack are fixed by welding, as disclosed in the Chinese utility model patent "A Toot...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K26/21B23K26/70
CPCB23K26/21B23K26/70B23K26/702
Inventor 童东京
Owner 上海唐立工业科技有限公司
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