Method for preparing strong-flavor corn oil by virtue of micro-channel reactor

A technology of microchannel reactor and corn oil, which is applied in the direction of fat oil/fat production and fat production, can solve the problems of research and unseen preparation process of strong flavor corn oil, and improve efficiency, reduce the production of bad flavor substances, shorten the The effect of enzymatic hydrolysis reaction time

Inactive Publication Date: 2017-09-08
ENZYMECODE BIOTECHNOLOGY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

So far, there has been no research on the preparation process of fragrant corn oil in the form of continuous flow in microchannel reactors

Method used

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  • Method for preparing strong-flavor corn oil by virtue of micro-channel reactor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0070] Embodiment 1: Utilize microchannel reactor to prepare fragrant corn oil.

[0071] (1) Device: The micro-channel device adopts a self-made high-pressure micro-channel reactor. The length of the micro-channel is determined according to the flow rate and the reaction residence time. The channel length of each module used here is 10m, the pipe diameter is 0.1mm, and the heat transfer medium is heat-conducting oil. .

[0072] (2) Preparation of fragrant corn oil:

[0073] A- Microchannel Reactor Preparation:

[0074]Control the residence time of the reaction system in each module by adjusting the flow rate of the delivery pump and the channel length of the microchannel, wherein the residence time in the first mixing module 1 is 30 seconds, and the residence time in the reaction module 2 is 30 seconds. The first high temperature module The residence time in 3 is 30 seconds, the residence time in the second mixing module 4 is 30 seconds, the residence time in the second high...

Embodiment 2

[0082] Embodiment 2: Utilize microchannel reactor to prepare fragrant corn oil.

[0083] (1) Apparatus: the same as that of Example 1.

[0084] (2) Preparation of fragrant corn oil:

[0085] A- Microchannel Reactor Preparation:

[0086] Control the residence time of the reaction system in each module by adjusting the flow rate of the delivery pump and the passage length of the microchannel, wherein the residence time in the first mixing module 1 is 300 seconds, and the residence time in the reaction module 2 is 1200 seconds. The first high temperature module The residence time in 3 is 300 seconds, the residence time in the second mixing module 4 is 1200 seconds, the residence time in the second high temperature module 5 is 2200 seconds, and the residence time in the low temperature module 6 is 2200 seconds.

[0087] The temperature of each module of the reactor is controlled by the external circulation heat transfer oil system, wherein the temperature of the first mixing mod...

Embodiment 3

[0094] Embodiment 3: Utilize microchannel reactor to prepare fragrant corn oil.

[0095] (1) Apparatus: the same as that of Example 1.

[0096] (2) Preparation of fragrant corn oil:

[0097] A- Microchannel Reactor Preparation:

[0098] Control the residence time of the reaction system in each module by adjusting the flow rate of the delivery pump and the channel length of the microchannel, wherein the residence time in the first mixing module 1 is 100 seconds, and the residence time in the reaction module 2 is 300 seconds. The first high temperature module The residence time in 3 is 200 seconds, the residence time in the second mixing module 4 is 500 seconds, the residence time in the second high temperature module 5 is 500 seconds, and the residence time in the low temperature module 6 is 500 seconds.

[0099] The temperature of each module of the reactor is controlled by the external circulation heat transfer oil system, wherein the temperature of the first mixing module ...

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Abstract

The invention relates to a method for preparing strong-flavor corn oil by virtue of a micro-channel reactor. The method comprises the following steps: (1) pumping corn enzymatic hydrolysis reaction liquid and an enzyme solution into the micro-channel reactor, mixing in a first mixing module so as to obtain a mixed solution, and introducing the mixed solution into a reaction module, so as to generate enzymatic hydrolysis reaction; (2) inactivating enzyme activity at a high temperature, and terminating the enzymatic hydrolysis reaction; (3) adequately mixing a reaction system with revertose and corn oil, so as to obtain a mixed reaction system; (4) introducing the mixed reaction system into a second high-temperature module, rapidly heating to a temperature required by a process, and carrying out Maillard thermal reaction; and (5) introducing the reaction system to flow through a low-temperature module and flow out of the micro-channel reactor, so as to obtain a strong-flavor corn oil crude product. By virtue of the method, the enzymatic hydrolysis process can be precisely controlled, and the thermal reaction temperature and the post-treatment temperature can be rapidly and accurately controlled; and by utilizing the micro-channel reactor, an amplification effect is avoided, the upgrade amplification is easily realized, and the seamless amplification from the research and the development to the production can be realized.

Description

technical field [0001] The invention belongs to the technical field of food, and in particular relates to a method for preparing fragrant corn oil in a microchannel reactor. Background technique [0002] Corn oil is one of the important edible oils in my country. It is rich in unsaturated fatty acids and has high nutritional value. [0003] The aroma substances of fragrant corn oil are mainly produced by the Maillard reaction of amino acids and reducing sugars in corn during the heating process, mainly including some aldehydes, ketones and pyrazines. At present, the traditional processing technology of Luzhou-flavored corn oil is as follows: the corn raw material is pressed into embryos, steamed and fried at high temperature, and the oil is pressed. However, the main purpose of this traditional process is to thermally deform zein to increase oil yield, and the process of aroma production is difficult to be precisely controlled, and there are many problems such as large batc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11B1/00
CPCC11B1/00
Inventor 郭旭杨贺袁永红葛玉
Owner ENZYMECODE BIOTECHNOLOGY CO LTD
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