Automatic bolt pre-tightening method for narrow-opening deep-cavity environment

A deep cavity, automatic technology, applied in metal processing, metal processing equipment, manufacturing tools, etc., can solve problems such as high cost, difficult implementation, and inability to achieve visualization, improve assembly accuracy and automation, and solve automatic preloading. , The effect of efficient and flexible operation

Active Publication Date: 2017-09-15
DALIAN UNIV OF TECH
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, considering the requirements of the assembly process, most of the actual preloading operations have to be done inside the deep cavity
Taking the bolt connection of a rotary body structure as an example, the diameter of the operation entrance is less than 100mm and the operation depth is more than 400mm, and there are other parts above the assembly position. It is necessary to complete the circumferentially uniform nuts and bolts in this narrow and limited deep cavity structure environment. Preload assembly is extremely difficult to implement
Considering that the narrow-mouth and deep-cavity structural environmental assemblies usually have the characteristics of long manufacturing cycle and high cost, in order to take into account the safety and ease of operation, it is necessary to integrate desi...

Method used

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  • Automatic bolt pre-tightening method for narrow-opening deep-cavity environment
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  • Automatic bolt pre-tightening method for narrow-opening deep-cavity environment

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Embodiment Construction

[0020] Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings and technical solutions.

[0021] figure 1 Schematic diagram of the overall structure of the bolt pre-tensioning device installed for the narrow mouth and deep cavity environment, figure 2 is the structural schematic diagram of positioning component I, image 3 Yes figure 2 top view, see figure 1 , 2 3. The positioning component I is assembled at the mouth of the Ф100mm deep cavity through the stop step c on the stop device 4, and mainly plays the role of stop of the cavity, support and fixation of the device and precise positioning. There is a circle of I-shaped chute a on the upper surface of the positioning plate 3. After loading and unloading a nut, the base 5 can be rotated to complete the positioning of other nuts to be loaded and unloaded. The I-shaped chute a has 24 positioning holes at radial intervals. d, the position corresponds to the p...

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Abstract

The invention belongs to the technical field of automatic assembly, and particularly relates to an automatic bolt pre-tightening method for a narrow-opening deep-cavity environment. According to the method, a mechanical auxiliary positioning and automatic nut pre-tightening mode is adopted, a visual sensor is adopted to feed back an internal image in real time, and therefore the operation process and the nut assembly result can be visible; and a strain gauge sensor is adopted to measure and feed back the torsion information, and therefore the controllability and the safety of the nut pre-tightening force can be ensured. The method comprises the steps that an automatic pre-tightening device is assembled firstly, a wrench assembly is eccentrically and vertically fed into a cavity of a narrow-opening deep-cavity type structure, a base assembly is arranged, and a torque motor is started to carry out automatic pre-tightening. The method has the advantages that the precision and the efficiency of automatic pre-tightening of a connecting bolt of the narrow-opening deep-cavity type structure environment can be improved, and the influence of other human factors on the loading and unloading processes can be eliminated; and a manual positioning and automatic loading and unloading combined mode is adopted, and therefore real-time visibility can be achieved, control can be easy, and efficient and flexible operation can be realized.

Description

technical field [0001] The invention belongs to the technical field of automatic assembly, in particular to an automatic pre-tightening method for bolts facing the environment of narrow mouth and deep cavity. Background technique [0002] With the development of equipment manufacturing technology and process innovation, there is a kind of preload assembly task in the narrow mouth and deep cavity structure environment in the modern high-end equipment manufacturing process. This type of task has the characteristics of narrow, narrow, and invisible working space, and has high requirements on the uniformity and consistency of bolt preload force, making the preload operation difficult. However, considering the requirements of the assembly process, most of the actual preloading operations have to be done inside the deep cavity. Taking the bolt connection of a rotary body structure as an example, the diameter of the operation entrance is less than 100mm and the operation depth is ...

Claims

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Application Information

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IPC IPC(8): B23P19/06
CPCB23P19/065B23P19/067
Inventor 李特张嘉礼刘海波王永青余雪刘阔
Owner DALIAN UNIV OF TECH
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