Beverage-packaging production line efficiency and machine state assessing method

Abstract

To address a problem that efficiency of beverage-packaging lines in some domestic beverage enterprises is hard to quantify, the invention provides a practical and effective information system for production line efficiency assessment and equipment state monitoring. Via the system, information-based digital assessment of efficiency during production line operation can be realized. Via assessment of an equipment speed rate V- curve, shutdown records of key devices can be extracted; the shutdown records comprise shutdown starting time, the shutdown ending time, shutdown duration, shutdown types, shutdown devices, reasons behind shutdown and the like; all kinds of time loss caused by internal and external factors can be accurately quantified and assessed, and therefore a production line efficiency assessing and monitoring system based on four indexes used as measurement standards which include total asset utilization rates, line production rates, rates of comprehensive utilization of equipment and line efficiency. Digitalization of beverage packaging production line can be realized; comprehensive management capability, inter-department coordination and cooperation capability, equipment operation capability and fault handling capability of the enterprises can be overall reflected.

Description

technical field [0001] The present invention relates to an automatic system and method for efficiency evaluation in the production process and real-time data collection, analysis and calculation, and efficiency evaluation of machine monitoring. Sensors, visual measurement methods, PLC controllers and computer information platforms and other related technologies. Background technique [0002] The filling production line is generally composed of depalletizer, bottle washing machine, empty bottle inspection machine, wine filling machine, full bottle inspection machine, sterilizer, labeling machine, case packer, case sealer, palletizer, etc. At present, my country's filling production industry is developing rapidly, the equipment manufacturing industry has improved a lot, and the technical level has also improved a lot. However, the failure rate of the filling production line is still relatively high, and there are many types of shutdowns caused by external reasons. The logistic...

AI Technical Summary

Problems solved by technology

[0004] The main purpose of the present invention is to effectively evaluate and set up the efficiency of the production line of the enterprise, and at the same time carry out real-time dynamic monitoring of the operation of the relevant machines in the production process. In addition, users can quickly find out production problems and equipment shutdowns by accessing the system. diagnosis

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