Fabric defect detection method based on depth neural network

A deep neural network and defect detection technology, applied in the field of image processing, can solve problems such as lack of adaptability, increased method complexity, and decreased recognition rate, achieving good adaptability, high timeliness, and excellent performance

Inactive Publication Date: 2017-11-03
SUZHOU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These methods can achieve good results only when identifying specific targets, and do not have good adaptability
Moreover, when the image background is complex and the defect is difficult to distinguish, the recognition rate will decrease, and the complexity of the method will also increase.

Method used

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  • Fabric defect detection method based on depth neural network
  • Fabric defect detection method based on depth neural network
  • Fabric defect detection method based on depth neural network

Examples

Experimental program
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Effect test

Embodiment 1

[0034] Embodiment one: see figure 1 As shown, a fabric defect detection method based on a deep neural network includes the following steps:

[0035] 1. During the fabric production process, the fabric image is taken from the fabric rolling machine by an industrial line scan camera as an experimental sample and sent to the computer.

[0036] 2. Divide the collected image from 4096*4096 pixels into experimental samples of 128*128 pixels, use image transformation and add salt and pepper noise, perform data enhancement on a part of the original image, and use the enhanced fabric image as training samples, the training samples contain normal and defect images of different fabrics. Calibrate the image, '0' represents a normal sample, and '1' represents a defective sample.

[0037] 3. see figure 2 As shown, the deep neural network is designed, and the structure diagram of the deep neural network is shown in Figure II As shown, it includes one input layer, three convolutional la...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a fabric defect detection method based on a depth neural network. The method comprises the following steps: (1), an image acquisition system is built to acquire an image; (2), the image is segmented into experimental samples, fabric sample image data are enhanced at the same time, and a fabric image after enhancement serves as a training sample; (3), a depth neural network is designed; (4), parameters are set, the depth neural network is initialized, the training sample is fed to the depth neural network for training, and after network training is completed, the network model is saved; and (5), an inputted new fabric sample is fed to the network model for detection. According to the fabric defect detection method based on the depth neural network provided by the invention, with a convolutional neural network as a core, feature extraction is performed by a convolutional layer, a pooling layer retains effective features and reduces the amount of calculation, and a full connection layer is used for classification. A mini-batch gradient descent method is used for optimization, the generalization ability is enhanced through L2 regularization, defect recognition is carried out through determining the corresponding position of the maximum component outputted by a classifier, effects are shown in Figure 4, Actual presents the actual category of the sample, and Pred presents the predicted category of the sample.

Description

technical field [0001] The invention relates to a fabric defect detection method based on a deep neural network, which belongs to the technical field of image processing. Background technique [0002] In the prior art, cloth defect detection has become an important part of fabric product quality control, and defect detection methods play an important role in improving product quality, and fabric defect detection has become a hot research field. Traditional manual inspection methods have great limitations, such as high labor costs, difficulty in distinguishing small defects, long-term work will cause visual fatigue, and prone to false detection and missed detection. In order to improve product quality and reduce production cost, automatic detection of cloth defects has become an effective method to improve cloth quality. [0003] The key part of the automatic detection system for cloth defects is the method of defect detection. The common defect detection methods can be roug...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06K9/62
CPCG06T7/0008G06T2207/30124G06T2207/10004G06T2207/20084G06T2207/20081G06F18/2414
Inventor 何志勇张浩朱翚林嵩
Owner SUZHOU UNIV
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