Ecological environment-friendly foaming lightweight wallboard and preparation method thereof

A light-weight wallboard and environment-friendly technology, applied to flat products, other household appliances, paints containing biocides, etc., can solve the problems of uneven surface, high cost, single appearance color, etc., and achieve good sound insulation effect and high quality Lightweight and cost-reducing effects

Inactive Publication Date: 2017-12-22
HENAN INST OF ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the common lightweight wall panels can be divided into hollow slats, solid slats and composite slats, etc. The hollow slats use cement as the bonding material, industrial slag, fly ash, volcanic ash, polypropylene fiber, foamed perlite, etc. In order to add materials, chemical additives are added and stirred evenly, and the mold is cast to form the product, and the length is cut according to the needs of the project, and then used in buildings; the solid slats use cement as the bonding material, industrial slag, fly ash, Mesh cloth, foamed polystyrene particles, etc. are added materials, and chemical additives are added to mix evenly, and the product is cast into a mold to form a product, and the length is cut according to the project's needs, and then used in buildings; composite strips are also called clips The core composite board is made of cement as the bonding material, industrial slag, fly ash, construction waste, lightweight aggregate, etc. The common light-weight wall panels have their own advantages and disadvantages; hollow slats and solid slat-type light-weight wall panels need to be connected with grid cloth and secondary plastering, the construction process is cumbersome, the cost is high, and there are also extended construction periods The size and height of the composite slats, also known as sandwich composite panels, are usually limited by the panel. On the other hand, the composite slats usually use cement as the bonding material and then add foaming materials. The appearance color is single and light. The surface of the wall lacks further protection and the surface is not smooth enough

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0028] A method for preparing an eco-friendly foamed lightweight wallboard, the specific steps are:

[0029] Step 1. Pretreatment of raw materials: put wood powder and polyethylene particles into a dryer and dry them for later use; dissolve the silane coupling agent in ethanol solution to prepare a silane coupling agent solution with a mass fraction of 8%~10% For standby, after the glass fiber is burned and decontaminated, it is immersed in the prepared silane coupling agent solution for surface treatment, soaked for 30-60 minutes, and then transferred to a dryer for drying;

[0030] Step 2. Reinforcement of polyethylene particles: mill the dried glass fiber and polyethylene particles in the mill, adjust the roll distance of the mill, add polyethylene particles at 160~180°C, and cool to 130~145 ℃, add the dried glass fiber in batches and thin it out, repeat 3~5 times and cool naturally to get glass fiber modified polyethylene;

[0031] Step 3. Mixing materials: Add the glass ...

Embodiment 1

[0037] A method for preparing an eco-friendly foamed lightweight wallboard, the specific steps are:

[0038] Step 1, raw material pretreatment: according to the mass fraction, take 25 parts of 325-mesh wood powder and 39 parts of polyethylene regenerated particles and put them into the dryer for drying; 5 parts of KH550 are dissolved in ethanol solution to prepare the mass fraction of 8% KH550 solution for standby, after burning and decontaminating 8 parts of chopped glass fibers, immerse in the prepared KH550 solution for surface treatment, soak for 30min and then transfer to the dryer for drying;

[0039] Step 2. Reinforcement of polyethylene particles: Mill the dried glass fiber and polyethylene particles in the mill, adjust the roller distance of the mill, add polyethylene particles at 160°C, and cool them down to 130°C. Add dried glass fibers in batches and pass through, repeat 3 times and then cool naturally to obtain glass fiber modified polyethylene;

[0040] Step 3, mi...

Embodiment 2

[0046] A method for preparing an eco-friendly foamed lightweight wallboard, the specific steps are:

[0047] Step 1. Raw material pretreatment: According to the mass fraction, take 33.5 parts of 400-mesh wood flour and 48 parts of high-density polyethylene particles and put them in a dryer for drying; 2 parts of KH570 are dissolved in ethanol solution to prepare the mass fraction For 10% KH570 solution for use, 5 parts of chopped glass fibers are burned and decontaminated, then immersed in the prepared KH570 solution for surface treatment, soaked for 45 minutes, then transferred to a dryer for drying;

[0048] Step 2. Reinforcement of polyethylene particles: Mill the dried glass fiber and polyethylene particles in the mill, adjust the roller distance of the mill, add polyethylene particles at 170°C, and cool down to 140°C, Add dried glass fiber in batches and thin it out, repeat 4 times and then cool naturally to obtain glass fiber modified polyethylene;

[0049] Step 3, mixi...

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PUM

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Abstract

The invention provides an ecological environment-friendly foaming lightweight wallboard. The ecological environment-friendly foaming lightweight wallboard comprises a foaming matrix and a sealing layer outside the foaming matrix, and the raw materials comprise wood powder, polyethylene particles, an environment-friendly coating and other additives. The invention also provides a preparation method of the ecological environment-friendly foaming lightweight wallboard. The preparation method of the ecological environment-friendly foaming lightweight wallboard comprises the following steps: 1, pretreating the wood powder, the polyethylene particles and glass fiber; 2, mixing the glass fiber and the polyethylene particles to obtain glass fiber modified polyethylene; 3, adding the additives into the glass fiber modified polyethylene and stirring uniformly to obtain a molten mixture, dividing and dispersing the molten mixture into a powder material groove in a pelletizer material distributing device to adhere to the wood powder, and cooling and performing consolidation forming; 4, performing melt extrusion on the mixed materials and then performing forming, layer sealing and cutting processes to obtain the ecological environment-friendly foaming lightweight wallboard. The foaming wall body has the advantages of corrosion resistance, insect prevention, dampproof property, flame retardance and the like, has stripy wood texture, and has relatively good market promotion value.

Description

technical field [0001] The invention relates to a lightweight wallboard and a preparation method thereof, in particular to an eco-friendly foamed lightweight wallboard and a preparation method thereof. Background technique [0002] Lightweight wall panels refer to prefabricated slats made of light materials or light structures, with mortise and tenon grooves and joint grooves on both sides, and surface density not greater than the standard value for non-load-bearing internal partition walls of industrial and civil buildings. . At present, the common lightweight wall panels can be divided into hollow slats, solid slats and composite slats, etc. The hollow slats use cement as the bonding material, industrial slag, fly ash, volcanic ash, polypropylene fiber, foamed perlite, etc. In order to add materials, chemical additives are added and stirred evenly, and the mold is cast to form the product, and the length is cut according to the needs of the project, and then used in build...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L97/02C08L91/06C08K13/06C08K9/06C08K7/14C08K5/14C08J9/10C09D5/14C09D5/08E04C2/22B29C69/02B29C47/92B29L7/00B29C48/92
Inventor 李运生张杰
Owner HENAN INST OF ENG
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